研究生: |
楊景如 Ching-Ju Yang |
---|---|
論文名稱: |
晶圓廠自動化物料搬運系統之搬運車運作策略模擬研究 Simulation Analysis of Vehicle Operation Strategies for Automated Material Handling System in Wafer Fab |
指導教授: |
林則孟
James T. Lin |
口試委員: | |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 工業工程與工程管理學系 Department of Industrial Engineering and Engineering Management |
論文出版年: | 2002 |
畢業學年度: | 90 |
語文別: | 中文 |
論文頁數: | 169 |
中文關鍵詞: | 晶圓廠 、自動化物料搬運系統 、搬運車 、運作策略 、interbay 、intrabay |
外文關鍵詞: | Wafer fab, AMHS, Vehicle, Operation Strategies, interbay, intrabay |
相關次數: | 點閱:97 下載:0 |
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本研究以國內某12吋晶圓製造廠之自動化物料搬運系統(AMHS)為對象,探討interbay與intrabay系統軌道直接整合的環境下,搬運車的管理及其運作策略問題。其中提出三種運作策略,固定車型環境、虛擬車型環境、動態搬運車環境,並利用系統模擬及實驗設計的技術,評估出較合適的運作策略,以作為晶圓廠規劃之參考。
首先本研究針對interbay與intrabay整合後的搬運系統進行搬運行為的探討。經分析後,發現自動化物料搬運系統中的搬運車可以「區分」與「不區分」活動範圍的方式來完成任務,進一步分別針對「區分」與「不區分」活動範圍的搬運車活動型態,進行面臨問題的分析,並提出可行的搬運車運作策略。
在搬運車「區分」活動範圍方面,延續吳(2001)所提出以搬運車區分”車型”的概念來區分活動範圍,除維持原先所提出之「固定車型環境」外,並進一步提出”虛擬共用”觀念的管制稱為「虛擬車型環境」。經實驗分析結果顯示,因為「虛擬車型環境」是根據系統中各車型車數的使用狀況,再指派搬運車車型,如此可以指派到較近且無任務之空搬運車,因此有較佳的搬運績效表現。
在搬運車「不區分」活動範圍方面,則提出「動態搬運車環境」,此運作策略的主要重點為,(1)避免交通死鎖或壅塞,(2)是否需避免intrabay系統真空。因此提出intrabay及interbay系統”上、下限車數”的設定方式。經實驗分析結果顯示,intrabay及interbay系統上限車數分別設為”同一時間內,intrabay系統中之機台所能進行load/unload晶舟的port數量”、”interbay系統軌道區段(zone)數減1,及下限車數設為0,有較佳績效。
最後將「區分」與「不區分」活動範圍之最佳運作策略,以方案評估的方式進行比較,發現因為動態搬運車環境有較彈性的派車方式,因此有較佳的績效表現。
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