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研究生: 盧雲春
Yun-Chuen Lu
論文名稱: IC設計公司之生產規劃系統
A Production Planning System for IC Design House
指導教授: 林則孟
James T. Lin
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
畢業學年度: 87
語文別: 中文
論文頁數: 90
中文關鍵詞: IC設計公司生產規劃生產分派與排程
外文關鍵詞: IC Design House, Production Planning, Production Allocation and Scheduling
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  • 標準IC產品的市場競爭激烈,產品生命週期短,故標準IC設計公司必須主動掌握市場脈動,提早做產品規劃與生產準備。在推出具有競爭力的產品的同時,也要能夠提供足夠的成品存貨以利下游業者能即時採用,而增加本身的市場佔有率。因此,標準IC設計公司需要一個生產規劃系統來幫助產品規劃與生產準備的進行。
    本研究針對標準IC設計公司的產品特性及外包生產活動,提出一個生產規劃系統。這個系統可以在各代工廠的產能限制下,計算出各代工廠的理想投料及產出時間表,即生產計劃。生管部門可依此做為產銷協調的參考。另外,系統亦提供產品的可承諾數量時間表,以供客戶查詢。

    此生產規劃系統透過需求計劃、供給計劃、產銷協調與計算可承諾數量(Available-To-Promise, ATP)等四個階段的計算,將相關的市場銷售計劃、產品結構和庫存品等資訊整合,以計算出生產計劃及產品的可承諾數量時間表。在需求計劃裡,本研究構建一個LP模式來處理IC產品分級的特性;在供給計劃裡,本研究應用Hackman與Leachman的"General Framework"來構建一個混合型整數規劃(Mixed Integer Programming, MIP)模型以處理多代工廠的整合生產分派與排程。然後再以LINDO來計算這些數學模型。


    第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 2 1.3 研究範圍與限制 2 1.4 研究架構 3 1.5 論文組織 4 第二章 IC設計公司之生產規劃問題與特性 5 2.1 IC設計公司的生產管理特性 6 2.2 IC設計公司之生產規劃資訊流 8 2.3 生產規劃系統之問題 11 2.3.1 製造流程、產品結構 12 2.3.2 IC設計公司的製造網路 16 第三章 文獻回顧 18 3.1 半導體產業的供應鏈管理 18 3.2 半導體產業的生產規劃 22 3.3 分級產品之需求規劃 25 3.4 多廠間的整合生產分派與排程 28 第四章 生產規劃系統之構建 31 4.1 構建分級產品的需求計劃 31 4.2 供給計劃 36 4.2.1 A General Framework for Modeling Production 38 4.2.2 多代工廠的整合生產分派與排程模型 39 4.3 可承諾數量(Availability-To-Promise, ATP) 55 4.4 本章結論 59 第五章 範例說明 60 5.1 需求計劃 60 5.2 供給計劃 64 5.3 計算可承諾數量 70 第六章 結論與建議 73 6.1 結論 73 6.2 建議 74 附錄A 75 附錄B 81 附錄C 82 附錄D 83 附錄E 86 附錄F 87 參考文獻 88

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