簡易檢索 / 詳目顯示

研究生: 謝瑞璟
Hsieh, Jui-Ching
論文名稱: 雙目標非凌越型排序基因演算法以推動工業3.5聰明生產與高科技機能布染機指派之實證研究
Non-dominated Sorting Genetic Algorithm to Empower Industry 3.5 Smart Production and an Empirical Study for Optimizing Dyeing Machine Allocation for High-tech Functional Textile
指導教授: 簡禎富
Chien, Chen-Fu
邱銘傳
Chiu, Ming-Chuan
口試委員: 許嘉裕
Hsu, Chia-Yu
吳吉政
Wu, Chi-Cheng
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2020
畢業學年度: 108
語文別: 英文
論文頁數: 34
中文關鍵詞: 工業3.5聰明生產不平衡指派問題非凌越型排序基因演算法染整產業
外文關鍵詞: Industry 3.5, Smart Production, Imbalanced assignment problem, Non-dominated sorting genetic algorithm, Dyeing industry
相關次數: 點閱:85下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 隨著訂單少量多樣的情況日益增長,產品種類的增加導致製程的限制與工單指派的難度有所提高,因此,製造業的生產規劃、排程與工單的派工對於推動工業3.5的聰明生產顯得非常重要。在染整產業中瓶頸站點為染色製程,與其他製程相比染色製程需要花更長的處理時間和整備時間,由於工廠中擁有多個不同的染色機群具有不同的生產能力與限制,然而大部分工單僅能由特定的染色機群所生產且效率有所不同。染整產業過去仰賴人工的方式進行作業,操作人員通常根據自己過往的工作經驗以及領域知識來決定工單的分配,然而這樣的作業模式不僅耗時且會受到操作人員的處理影響決策品質並缺乏訂單指派的整體考量。為了在傳統染整產業推動工業3.5聰明生產,本研究提出以非凌越型排序基因演算法解決非等效平行機台的指配問題,確保所有工單與染機都滿足其限制的狀況下,同時考量最小化總生產時間以及機台最大生產時間的雙目標問題,使得染色機台的工作負荷量能夠達到平衡。本研究以台灣的一家紡織公司進行了實證研究以驗證效度與可行性,透過系統化的導入,解決工單的最佳化分配進一步優化染色製程的生產規劃,同時提升生產管理與作業效率加強企業的競爭能力。


    With the increasing complexity of small orders and high-mix product types, the variety of product mixs has increased the difficulty of for smart production inlcuding process restrictions, setups, and the assignment of work orders. Therefore, the integration of production planning, scheduling and dispatching of the manufacturing system is important to empower smart production for Industry 3.5. Dyeing process requires longer processing time and setup time comparing with other processes in the dyeing industry. There are many dyeing machine groups in the factory with different production capacities and restrictions. However, most work orders can only be produced by specific dyeing machine groups with different performance. In practice, the dyeing industry mainly relied on manual operation to perform operations, in which operation managers assign the work orders based on their experience and domain knowledge. However, such operation mode is not only time-consuming but also lacks of overall consideration. To empower smart production for traditional industry as an empirical study for Industry 3.5, this study aims to develop a non-dominated sorting genetic algorithm (NSGA) to solve the unrelated parallel machine assignment and conduct an empirical study for validation. While ensuring all work orders and dyeing machines satisfy their constraints, the objectives are minimizing total production time and maximum machine production time. For validation, an empirical study is conducted using practical data from textile company in Taiwan. The results have shown practical viability that the system with the developed solution can be implemented to optimize the allocation of work orders and support the production planning in dyeing process to improve production management and operational efficiency and thus strengthen the competitiveness of the enterprise.

    Table of Contents i List of Tables iii List of Figures iv Chapter 1 Introduction 1 1.1 Background and Motivation 1 1.2 Research Objectives 2 1.3 Thesis Organization 3 Chapter 2 Literature Review 4 2.1 Manufacturing Strategies in Industry 4.0 4 2.2 Textile Industry Background 5 2.2.1 Dyeing Process 6 2.3 Assignment Problem 6 2.3.1 Linear Sum Assignment Problem 7 2.3.2 Unbalanced Assignment Problem 7 2.4 Genetic Algorithm 8 2.4.1 Genetic Algorithm Apply in Assignment Problem 10 Chapter 3 Research Framework 12 3.1 Problem Definition 13 3.2 Data Preparation 13 3.3 Problem Formulation 14 3.4 Algorithm Development 16 3.5 TOPSIS method 19 Chapter 4 Empirical Study 22 4.1 Problem Definition 22 4.2 Non-dominated Sorting Genetic Algorithm 23 4.2.1 Chromosome Representation and Initialization 24 4.2.2 Decoding Procedure 25 4.2.3 Non-dominated Sorting and Crowding Distances 25 4.2.4 Crossover, Mutation and Selection 27 4.3 Validation 29 Chapter 5 Conclusion 32 5.1 Summary and Contribution 32 5.2 Future Research 32 Reference 33

    Ahmad, H. A. (2012), "The best candidates method for solving optimization problems," Journal of computer science, Vol. 8, No. 5, pp. 711.
    Biswas, A., Bhunia, A. K., and Shaikh, A. A. (2018), "Multi-objective unbalanced assignment problem with restriction of jobs to agents via NSGA-II," International Journal of Mathematics in Operational Research, Vol. 13, No. 1, pp. 107-127.
    Burkard, R., Dell'Amico, M., and Martello, S. (2012), Assignment problems, revised reprint. Siam.
    Burkard, R. E. and Cela, E. (1999), "Linear assignment problems and extensions," in: (eds.), Handbook of combinatorial optimization, Springer, pp. 75-149.
    Chan, T. (2018), "The Development of Smart Manufacturing and Cases Study in Taiwan," Proceedings of 2018 IEEE International Conference on Advanced Manufacturing (ICAM).
    Chien, C.-F., Chou, C.-W., and Yu, H.-C. (2016), "A novel route selection and resource allocation approach to improve the efficiency of manual material handling system in 200-mm wafer fabs for industry 3.5," IEEE Transactions on Automation Science and Engineering, Vol. 13, No. 4, pp. 1567-1580.
    Chien, C.-F., Hong, T.-y., and Guo, H.-Z. (2017a), "A conceptual framework for “Industry 3.5” to empower intelligent manufacturing and case studies," Procedia Manufacturing, Vol. 11, No., pp. 2009-2017.
    Chien, C.-F., Hong, T.-Y., and Guo, H.-Z. (2017b), "An empirical study for smart production for TFT-LCD to empower Industry 3.5," Journal of the Chinese Institute of Engineers, Vol. 40, No. 7, pp. 552-561.
    Chien, C.-F., Lin, Y.-S., and Lin, S.-K. (2020), "Deep reinforcement learning for selecting demand forecast models to empower Industry 3.5 and an empirical study for a semiconductor component distributor," International Journal of Production Research, Vol. 58, No. 9, pp. 2784-2804.
    Chien, C.-F., Wang, H.-K., and Fu, W.-H. (2018), "Industry 3.5 Framework of an Advanced Intelligent Manufacturing System: Case Studies from Semiconductor Intelligent Manufacturing," Management Review, Vol. 37, No. 3, pp. 105-121.
    Chu, P. C. and Beasley, J. E. (1997), "A genetic algorithm for the generalised assignment problem," Computers & Operations Research, Vol. 24, No. 1, pp. 17-23.
    Deb, K. and Agrawal, S. (1998), "Understanding Interactions among Genetic Algorithm Parameters," Proceedings of FOGA.
    Deb, K., Pratap, A., Agarwal, S., and Meyarivan, T. (2002), "A fast and elitist multiobjective genetic algorithm: NSGA-II," IEEE transactions on evolutionary computation, Vol. 6, No. 2, pp. 182-197.
    Dremel, C., Wulf, J., Herterich, M. M., Waizmann, J.-C., and Brenner, W. (2017), "How AUDI AG Established Big Data Analytics in Its Digital Transformation," MIS Quarterly Executive, Vol. 16, No. 2, pp.
    Frank, A. G., Dalenogare, L. S., and Ayala, N. F. (2019), "Industry 4.0 technologies: Implementation patterns in manufacturing companies," International Journal of Production Economics, Vol. 210, No., pp. 15-26.
    Harper, P. R., de Senna, V., Vieira, I. T., and Shahani, A. K. (2005), "A genetic algorithm for the project assignment problem," Computers & Operations Research, Vol. 32, No. 5, pp. 1255-1265.
    Holland, J. (1975), "Adaptation in natural and artificial systems: an introductory analysis with application to biology," Control and artificial intelligence, Vol., No., pp.
    Huynh, N.-T., Chien, C.-F. J. C., and Engineering, I. (2018), "A hybrid multi-subpopulation genetic algorithm for textile batch dyeing scheduling and an empirical study," Vol. 125, No., pp. 615-627.
    Jamrus, T., Wang, H.-K., and Chien, C.-F. (2020), "Dynamic coordinated scheduling for supply chain under uncertain production time to empower smart production for Industry 3.5," Computers & Industrial Engineering, Vol. 142, No., pp. 106375.
    Kilduff, P. (2000), "Evolving strategies, structures and relationships in complex and turbulent business environments: the textile and apparel industries of the new millennium," Journal of textile and apparel, technology and management, Vol. 1, No. 1, pp. 1-9.
    Ku, C.-C., Chien, C.-F., and Ma, K.-T. (2020), "Digital transformation to empower smart production for Industry 3.5 and an empirical study for textile dyeing," Computers & Industrial Engineering, Vol. 142, No., pp. 106297.
    Kuhn, H. W. (1955), "The Hungarian method for the assignment problem," Naval research logistics quarterly, Vol. 2, No. 1‐2, pp. 83-97.
    Kumar, A. (2006), "A modified method for solving the unbalanced assignment problems," Applied mathematics and computation, Vol. 176, No. 1, pp. 76-82.
    Lee, J., Bagheri, B., and Kao, H.-A. (2015), "A cyber-physical systems architecture for industry 4.0-based manufacturing systems," Manufacturing letters, Vol. 3, No., pp. 18-23.
    Lee, Y.-C. and Yang, Y.-H. (2016), "Analysis of Industrial Structure, Firm Conduct and Performance–A Case Study of the Textile Industry," Autex Research Journal, Vol. 16, No. 2, pp. 35-42.
    Lorena, L. A. (2000), "A constructive genetic algorithm for the generalized assignment problem," Vol., No., pp.
    Majumdar, J. and Bhunia, A. (2006), "Elitist genetic algorithm approach for Assignment Problem," Advanced Modeling and Optimization, Vol. 8, No. 2, pp.
    Majumdar, J. and Bhunia, A. K. (2007), "Elitist genetic algorithm for assignment problem with imprecise goal," European journal of operational research, Vol. 177, No. 2, pp. 684-692.
    Majumdar, J. and Bhunia, A. K. (2012), "An alternative approach for unbalanced assignment problem via genetic algorithm," Applied Mathematics and Computation, Vol. 218, No. 12, pp. 6934-6941.
    Mutlu, Ö., Polat, O., and Supciller, A. A. (2013), "An iterative genetic algorithm for the assembly line worker assignment and balancing problem of type-II," Computers & Operations Research, Vol. 40, No. 1, pp. 418-426.
    Ramesh, S., Kannan, S., and Baskar, S. (2012), "Application of modified NSGA-II algorithm to multi-objective reactive power planning," Applied Soft Computing, Vol. 12, No. 2, pp. 741-753.
    Subtil, R. F., Carrano, E. G., Souza, M. J., and Takahashi, R. H. (2010), "Using an enhanced integer NSGA-II for solving the multiobjective generalized assignment problem," Proceedings of IEEE congress on evolutionary computation.
    Thomassey, S. (2014), "A simulation based comparison: Manual and automatic distribution setup in a textile yarn rewinding unit of a yarn dyeing factory," Simulation modelling practice and theory, Vol. 45, No., pp. 80-90.
    Wang, K., Gou, Q., Sun, J., and Yue, X. (2012), "Coordination of a fashion and textile supply chain with demand variations," Journal of Systems Science and Systems Engineering, Vol. 21, No. 4, pp. 461-479.
    Yadaiah, V. and Haragopal, V. (2016), "A new approach of solving single objective unbalanced assignment problem," American Journal of Operations Research, Vol. 6, No. 01, pp. 81.

    QR CODE