研究生: |
林姵萱 Lin, Pei Syuan |
---|---|
論文名稱: |
考慮多個重工隨機系統之系統可靠度 System Reliability of Stochastic Systems with Multiple Reworking |
指導教授: |
桑慧敏
Song, Whey Ming |
口試委員: |
張國浩
劉復華 蔡篤銘 侯建良 |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 工業工程與工程管理學系 Department of Industrial Engineering and Engineering Management |
論文出版年: | 2016 |
畢業學年度: | 105 |
語文別: | 中文 |
論文頁數: | 116 |
中文關鍵詞: | 隨機系統 、系統可靠度 、重工 、模擬 、解析解 |
外文關鍵詞: | stochastic system, system reliability, rework, simulation, analytical results |
相關次數: | 點閱:2 下載:0 |
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本文的目的是以解析解計算所謂的 「系統可靠度」,定義為某隨機系統最後的產出值會大於或等於一個預訂需求量的機率。本文研究的隨機系統是指由許多工作站連結而成的網路,其中每個工作站都有個別的隨機產能限制,且每個進入工作站的待加工品有特定的比率成為良品或不良品。上述定義的 「系統可靠度」 是隨機系統的一個重要績效指標。製造系統、網際網路系統、物流系統都是上述隨機系統的應用。
根據最新文獻 [19] , 有18篇文獻具有共同的錯誤,使得他們計算出來的系統可靠度值是錯誤的。雖然此最新文獻提出的 Song Rule 是一個正確計算可靠度的解析法,但是只限於單一生產線重工狀況,而且該方法計算相當費時。本研究首先提出改良版Song Rule 以減少計算時間,在本論文的許多例子中顯示減少的計算時間可高達99%。更進一步,本論文也將改良版的 Song Rule 延伸至兩條生產線多個重工的狀況。本論文的解析法都使用模擬法得到驗證。
The goal of this thesis is to obtain the so-called “system reliability”, defined as the probability that the production output meets a predetermined demand for a stochastic system with many workstations, each of which has random capacity following a discrete probability distribution. Moreover, with positive probability, a workstation successfully passes an input unit to the next node in the network. The “system reliability” is an important performance measure in stochastic systems. The application of stochastic systems are manufacturing system, network system and logistics system.
According to the latest literature [19], we have found that eighteen papers have actually incorrectly calculated the system reliability. Paper [19] presents a correct version of analytical approach, named Song Rule, limited to one production line with one rework system. Motivated by the problem that the Song rule is computational inefficient, this thesis proposes an extended Song rule to improve the efficiency of computation. Moreover, this thesis extends the Song rule to present a general analytical theory for networks with multiple reworks. The
proposed method is more computational efficient than the Song rule. Specifically, the proposed extended Song rule accomplishes an computation-time-reduction of above 90% for networks with more than 2 workstations. Moreover, all analytical results presented in this paper are validated via simulation approaches including C and Flexsim.
1. Fiondella, L., Lin, Y.-K. and Chang, P.-C. (2015). System performance and reliability modeling of a stochastic-flow production network: a confidence-based approach. IEEE Transactions on Systems, Man, and Cybernetics:Systems, 45, 11 , 1437-1447.
2. Gu, C., He, Y., Wei, Y. and Ming, X. (2015). Reliability modeling of manufacturing systems based on the task network evolved by key quality characteristics. The First International Conference on Reliability Systems
Engineering (2015 ICRSE).
3. Lin, Y.-K. and Chang, P.-C. (2011). Reliability evaluation of a manufacturing network with reworking action. International Journal of Reliability,
Quality and Safety Engineering, 18, 5, 445-461.
4. Lin, Y.-K., Chang, P.-C. and Chen, J. C. (2012). Reliability evaluation for a waste-reduction parallel-line manufacturing system. Journal of Cleaner Production, 35, 93-101.
5. Lin, Y.-K. and Chang, P.-C. (2012a). System reliability of a manufacturing network with reworking action and different failure rates. International Journal of Production Research, 50, 23, 6930-6944.
6. Lin, Y.-K. and Chang, P.-C. (2012b). Evaluate the system reliability for a manufacturing network with reworking actions. Reliability Engineering
and System Safety, 106, 127-137.
7. Lin, Y.-K. and Chang, P.-C. (2012c). Reliability evaluation for a manufacturing network with multiple production lines. Computers & Industrial Engineering, 63, 1209-1219.
8. Lin, Y.-K. and Chang, P.-C. (2013a). Reliability assessment for a stochastic manufacturing system with reworking actions. Journal of the Chinese Institute of Engineers, 36, 3, 382-390.
9. Lin, Y.-K. and Chang, P.-C. (2013b). A novel reliability evaluation technique for stochastic-flow manufacturing networks with multiple production lines. IEEE Transactions on Reliability, 62, 1, 92-104.
10. Lin, Y.-K. and Chang, P.-C. (2013c). Reliability of a production system with intersectional lines. Journal of Engineering Manufacture, 1-11.
11. Lin, Y.-K. and Chang, P.-C. (2013d). Reliability-based performance indicator for a manufacturing network with multiple production lines in parallel. Journal of Manufacturing Systems, 32, 147-153.
12. Lin, Y.-K., Huang S.-F. and Chang, P.-C. (2013). System reliability evaluation of a touch panel manufacturing system with defect rate and reworking.
Reliability Engineering and System Safety, 118, 51-60.
13. Lin, Y.-K., Chang, P.-C. and Chen, J.C. (2013). Performance evaluation for a footwear manufacturing system with multiple production lines and different station failure rates. International Journal of Production Research, 51, 5, 1603-1617.
14. Lin, Y.-K. and Chang, P.-C. (2014). Decision making procedure of demand satisfaction and production policy for capacitated production systems. Expert Systems with Applications, 41, 723-734.
15. Lin, Y.-K. and Chang, P.-C. (2015). Demand satisfaction and decision-making for a PCB manufacturing system with production lines in parallel. International Journal of Production Research, 53, 11 , 3193-3206.
16. Lin, Y.-K., Chang, P.-C., and Huang, C.H. (2016). System reliability evaluation of a multi-state manufacturing in book Quality and Reliability Management
and its Applications. Springer-Verlag, London. 117-143.
17. Song, W.-M. T. and Schmeiser, B. (2009). Omitting Meaningless Digits in Point Estimates: the Probability Guarantee of Leading-Digit Rules, Operations Research. 57, 109 -117.
18. Song, W.-M. T., and Schmeiser B.(2011). Displaying statistical point estimates using the leading-digit rule. IIE Transaction. 43, 851-862.
19. Song, W.-M. T. (2016). Simulation and the Song Rule as Spotters and Validators of Analytical Results —A Note Correcting “System Reliability Results” in a Review of the Literature. the Summer Computer Simulation Conference (SCSC), Montreal, Canada, July 24-27, 2016.
20. Yang, T. and Yang, Y. (2013). Reliability evaluation of collaborative product design process considering redesigning activities. Information Technology Journal, 12, 21, 6325-6329.
21. Yang, T., Yang, Y. and Xue, C.M. (2014). Conflict analysis between task iteration and design capabilities in collaborative product development. International Journal of Security and Its Applications, 8, 2, 375-386.