研究生: |
洪御庭 Hong, Yu Ting |
---|---|
論文名稱: |
以電壓量測法評估電容式微機電加速度計之等效機械特性 Assessment on Effective Mechanical Properties of MEMS Capacitance Type Accelerometer Using Voltage Measurement Technique |
指導教授: |
江國寧
Chiang, Kuo Ning |
口試委員: |
鄭仙志
Zheng, Xian Zhi 李昌駿 Lee, Chang Chun |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2016 |
畢業學年度: | 104 |
語文別: | 中文 |
論文頁數: | 75 |
中文關鍵詞: | 微機電系統 、電容式加速度計 、共振頻率 、模態分析 、吸合電壓 、等向性材料 、正交性材料 、封裝效應 、殘餘應力 |
外文關鍵詞: | MEMS, Capacitive Accelerometer, Resonance Frequency, Modal Analysis, Pull-in Voltage, Isotropic Material, Orthotropic Material, Packaging Effect, Residual Stress |
相關次數: | 點閱:2 下載:0 |
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微機電系統發展至今已過數十年。相對於傳統加工製造,使用近似半導體製程所製作的微機電(MEMS)元件能有更高的精度、更小的體積,並具有能大量製造進而降低生產成本的優勢。然而,在MEMS製程上容易在元件內部造成殘餘應力殘留,且成品與設計間也可能存有些微的尺寸誤差,而這些都將會對元件操作時之精度產生影響。本篇文章中將以電容式微機電加速度感測器為例,希望藉由一些簡單的量測,對受製程不確定性影響MEMS元件之等效機械特性進行定量分析。
在MEMS元件中,最常被使用之材料為單晶矽,由於其晶體結構使楊氏模數(Young's Modulus)具有方向性。在對結構進行力學分析時經常會簡化問題,以等向性(Isotropic)材料參數取代非等向性(Anisotropy)材料參數進行分析。本文中將使用商用有限元素軟體ANSYS®,在微機電三軸加速度感測器的三維模型中,分別給予等向性與非等向性兩種不同的材料參數,觀察其對自然頻率造成的影響,進而確認使用等向性取代非等向性材料參數是否為合理近似。
在文中後半,本文提出了利用量測自然頻率、吸合電壓、電容值與特定條件下量測獲得的電壓Vb,計算電容式微機電加速度計質量塊質量與電極間間距的關係式。在MEMS元件的製程中,元件的實際幾何尺寸與設計值間可能因蝕刻誤差的存在而有些許差異。如利用本文中提出之質量量測公式所得到的實際質量,取代設計上之理論值進行彈簧剛度係數的運算,則可對封裝等製程中殘餘應力造成的影響作更加準確的評斷。另一方面,電極間間距的量測則可預估電容值可能產生的變化,並能確認蝕刻結果與設計值間的差異,進而推估加速度計在平面上的幾何外型。上述理論由ANSYS®有限元素模型獲得驗證,所建立的模型為單軸微機電加速度感測器,模擬過程中利用模態分析求得其共振頻率,並加入電壓負載以機電耦合模擬求得吸合電壓。
The development of MEMS has passed several decades. Compared with the traditional one, the manufacturing of MEMS is similar to the semiconductor processing that make the device become smaller and more accurate. However, there are some uncertainty issues in the manufacturing process, which will influence the accuracy and reliability of the device. This article will take MEMS capacitive type acceleration sensor as an example to discuss the effect of these errors. As expected the influence can be quantified by some simple electrical measurement.
Since silicon forms a crystal structure, the Young's modulus is different in each direction. In general, it will simplify the problem by substituting anisotropic material parameters to the isotropic one during the mechanical analysis. This article will make use of commercial finite element software ANSYS® to calculate the natural frequencies of the devices which uses these two kinds of material properties respectively. In this analysis, three-dimensional finite element models of tri-axial MEMS acceleration sensors are built to verify that under what condition replacing the anisotropic material parameters by the isotropic one is a reasonable approximation.
In the latter half of this paper, formulas for estimating the effective mass and the distance between the electrodes by measuring natural frequency, pull-in voltage, capacitance values and the voltage under certain conditions is developed. In the manufacturing process of MEMS devices, there may be some difference between manufactured devices and design due to the process uncertainty. By using the measured mass that is obtained from the proposed formula instead of the ideal design value, the calculation of spring stiffness will be more accurate so that the influences of residual stress due to the packing process can have a well assessment. In addition, the difference between the etching result and the design value can be confirmed by measuring distance between the electrodes, so that the geometric shape of the manufactured accelerometer can also be estimated. All the theory is verified by an ANSYS® model of single-axis MEMS acceleration sensor. During the simulation, modal analysis is used to determine the resonant frequency; and by adding the simulation of electromechanical coupling, the pull-in voltage can be found. Finally, the calculation result is compared with the theoretical values to prove the feasibility of these formulas.
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