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研究生: 彭怡敏
IMIN PAUNG
論文名稱: 五軸工具機動態誤差量測及補償
Measurement and improvement of dynamic errors of 5-axis CNC machine tool
指導教授: 雷衛台
Wei-Tai Lei
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 45
中文關鍵詞: 五軸工具機DBB循圓動態誤差補償完全動態誤差量測
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  • 五軸同動CNC工具機中的三線性軸可用雙球桿循圓量測儀(DBB)檢驗動態誤差,但是針對旋轉軸動態誤差尚未有標準量測方法。針對五軸同動CNC工具機旋轉軸動態誤差量測,本實驗室已提出新的量測方法:在旋轉軸的同動工作空間中找出適當的量測圓路徑,使原本用於量測工具機線性軸動態誤差的DBB量測工具,可量測到單純由兩旋轉軸同動產生的動態誤差。三線性軸標準DBB檢驗方法,再加上本實驗室已發展的雙旋轉軸DBB動態誤差量測方法,五軸工具機全機五軸的動態誤差量測尚缺線性軸搭配旋轉軸的動態誤差量測。
    本論文建立五軸同動CNC工具機完全動態誤差量測方法( Total Dynamic Test , T.D.T),首先針對線性軸搭配旋轉軸的動態誤差量測方法,設計同動空間之量測圓路徑,分析DBB量測靈敏度,決定最佳化之量測參數,並模擬理想軸動態模型下各項動態誤差所對應之量測圖譜,然後依五軸同動工具機各兩兩軸組合之可能性,提出三種完全動態誤差量測方法,包括檢驗性完全動態測試(Inspective TDT),調校性完全動態測試(Consequent TDT),確認性完全動態測試(Confirmation TDT)最後,並以實機測試證實此量測方法之可行性。
    此首創之”五軸同動CNC工具機完全動態誤差量測方法”結合DBB雙線性軸及雙旋轉軸之DBB量測方法,設計可能之旋轉軸及線性軸組合之最佳DBB循圓量測順序及位置控制迴路增益調整機制,大幅改進五軸同動CNC工具機之動態精度。


    目錄 圖目錄 1 1 簡介 2 2 文獻回顧 3 2.2 研究目的 7 3 線性及旋轉軸之DBB動態誤差循圓量測方法 8 3.1 旋轉軸分類 8 3.2 量測圓路徑分析原理 8 3.2.1線性及旋轉軸同動運動空間分析 8 3.2.2結論 10 3.3 XC軸循圓 10 3.3.1中央座標系及軸座標系間之機構轉換 10 3.3.2量測靈敏度分析 12 3.3.3最佳量測參數 13 3.4 ZA軸循圓 14 4 動態誤差量測模擬與分析 18 4.1 軸動態模型 18 4.2 DBB動態誤差量測模擬流程 18 4.3 XC軸模擬結果 19 4.4 ZA軸模擬結果 23 5 完全五軸動態量測 27 5.1 檢驗性完全動態測試 28 5.2 調校性完全動態測試 29 5.3 確認性完全動態測試 30 6 實機量測 31 6.1 測試環境 31 6.2 循圓程式 31 6.3 實機動態誤差量測結果 33 6.3.1 安裝程序 33 6.3.2 純動態量測方法 34 6.3.3 實驗結果 35 7 結論 43 參考文獻 44

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