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研究生: 魏嵩
Wei, sung
論文名稱: 凸輪連桿自定心中心架的設計
The Design of Cam-linkage Self-centering Steady Rests
指導教授: 吳隆庸
Wu, long iong
口試委員: 陳達仁
Chen, da ren
雷衛台
Lei, wei tai
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 79
中文關鍵詞: 自定心中心架瞬心向量法平移凸輪倒置凸輪等效連桿機械誤差分析
外文關鍵詞: self-centering steady rest, instant center, translating cam, inverse cam, equivalent linkage, mechanical error analysis
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  • 中心架的作用為保持圓柱工件的中心位置,為車床切削細長軸工件時加裝的配備,而自定心中心架為利用機構作動以有效達成自定心夾持工件的目的。凸輪連桿型中心架是現今使用最普遍的類型,但至今尚無系統化的研究。本文的目的即對凸輪連桿型自定心中心架作基礎研究,以求瞭解其相關特性。

    本文提出以平移凸輪以及以平移滾子驅動兩種類型的凸輪連桿自定心中心架的設計方法,文中首先選定適當之機構設計參數後,找出三夾持滾子之間的位移關係,使之達成自定心夾持功能。接著利用瞬心向量法推導出凸輪輪廓、壓力角、夾持角度等相關參數式。再者,藉由各機件幾何關係,推導若干個幾何上的尺寸參數限制,包含凸輪輪廓過切限制、各桿件干涉情形等。隨後再分析機構靜力平衡,得到三夾持力相互關係,並利用赫茲接觸應力理論算出夾頭與工件間的接觸壓應力。最後,以等效連桿的概念推導出此兩種凸輪連桿自定心中心架的誤差分析方程式,並以工件中心與工件半徑偏差作為輸出誤差,藉此可作為制定自定心中心架各機件的公差依據。


    The steady rest is a gripping device to support a long cylindrical workpiece and is often used when a slender shaft is machined on the lathe. Furthermore, the self—centering steady rest can help the cutting cylindrical workpiece to additionally keep a stationary center. The cam-linkage type self-centering steady rest is the most popular one, but how to design such a device has not been illustrated. The purpose of this thesis is to present a method for designing the cam-linkage self-centering steady rest.

    The cam-linkage self-centering steady rest can be either the active translating cam type or the active translating roller link type, and both of them have three grippers. In order to keep the cutting workpiece having a stationary center, the relative positions and the instant centers of three grippers must be a function of the workpiece radius. Either the contact points between the cam and the followers or the contact points between the active roller links and the inverse cam can then be determined according to the locations of instant centers. Consequently, the cam profiles, their radii of curvature, and the pressure angles can be expressed in the form of parametric equations. In addition, for their proper operation, some geometric constraints of each link of the self-centering steady rest must be observed and can be calculated. After a force analysis of the steady rest has been undertaken, the forces applied on each gripper can be determines, and the contact stress among the workpiece and three gripping rollers can be calculated. By applying the equivalent linkage method, finally, the radius varaion as well as the eccentric amount of the cutting workpiece caused by each link length deviation can be estimated. The designer may accordingly assign proper tolerances on each member of the steady rest to restrict the output within a specified maximum value.

    摘要 I ABSTRACT II 誌謝 III 目 錄 IV 圖目錄 VI 表目錄 VIII 符號說明 IX 第一章 前言 1 1-1 概述 1 1-2 文獻回顧 4 1-3 研究動機與目的 5 第二章 凸輪連桿自定心中心架 6 2-1 以瞬心向量法求以平移凸輪驅動自定心中心架凸輪輪廓 6 2-2 以瞬心向量法求以平移滾子驅動自定心中心架倒置凸輪輪廓 11 2-3 凸輪連桿自定心中心架幾何設計參數限制 16 2-3-1 凸輪輪廓曲率分析[13] 16 2-3-2 滾子夾持件與圓柱工件之幾何設計參數限制 18 2-3-3夾持桿件與凸輪之幾何設計參數限制 22 2-4 本章結果與討論 23 第三章 凸輪連桿自定心中心架受力分析 24 3-1 以平移凸輪驅動自定心中心架受力分析 24 3-2 以平移滾子驅動自定心中心架受力分析 27 3-3供給液壓力限制 29 3-3-1 靜力平衡下夾持件與工件保持接觸的液壓力最小出力限制 30 3-3-2 材料最大可承受應力對液壓力之影響 31 3-4 設計參數對夾持力的影響 34 3-4-1 工件中心與夾持件軸心角度對夾持角度的影響 34 3-4-2 夾持桿件上夾臂對夾持角度的影響 36 3-4-2 夾持滾子半徑對夾持角度的影響 37 3-4 本章結果與討論 39 第四章 凸輪連桿自定心中心架機械誤差分析 40 4-1 各項設計參數對以平移凸輪驅動自定心中心架的機械誤差 40 4-1-1 左右夾持件軸心至凸輪從動滾子中心距所造成的機械誤差 42 4-1-2 平移凸輪與左右夾持件軸心偏位量所造成的機械誤差 43 4-1-3 平移凸輪輪廓尺寸及滾子半徑所造成的機械誤差 44 4-1-4 平移凸輪輪廓尺寸所造成的機械誤差 45 4-1-5 各桿件機械誤差對以平移凸輪驅動自定心中心架的夾持表現影響 46 4-2 各項設計參數對以平移滾子驅動自定心中心架的機械誤差 51 4-2-1 平移桿件尺寸參數所造成的機械誤差 53 4-2-2 平移桿件與夾持件軸心偏位量所造成的機械誤差 54 4-2-3 倒置凸輪輪廓及滾子半徑所造成的機械誤差 55 4-2-4 倒置凸輪輪廓尺寸所造成的機械誤差 57 4-2-5 各桿件機械誤差對以平移滾子驅動自定心中心架的夾持表現影響 58 4-3 本章結果與討論 63 第五章 結論與未來展望 65 參考文獻 67 附錄A 自定心中心架販售廠商 69 附錄B 以平移凸輪驅動之平面夾頭自定心中心架 70 附錄C 工件受外來側向力時自定心中心架靜力平衡分析 74 附錄D 求與三圓外切之圓半徑與圓心 77

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