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研究生: 片岡博彥
KATAOKA HIROHIKO
論文名稱: 最佳產品投入量組合以最小化產品完工時間—以LED磊晶片製程為例
Optimal Product Mix to Minimize Product Completion Time — An Empirical Study in LED Industry
指導教授: 張國浩
Chang, Kuo-Hao
口試委員: 吳建瑋
Chien-Wei Wu
楊朝龍
Chao-Lung Yang
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 35
中文關鍵詞: LED磊晶片製程總生產時間反應曲面模擬最佳化Metamodel
外文關鍵詞: LED epitaxial wafer manufacturing, Total production time
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  • 在半導體產業中,其製程相對地較其他一般製造業複雜許多。其中,以LED磊晶片製程為例,此產業因本身的波動性大,以目前的製造技術仍無法穩定地控制最終產品的規格,在最終產出規格分佈為不確定性的情況下,要預測完成訂單所需的總生產時間是相當困難的,此問題不僅影響了產品的交期時間,甚至直接威脅到顧客對公司的服務滿意度。然而,對於決策者而言,在生產之前能夠規劃好每個製造技術的投入量,並使其所花費的總生產時間最小化亦同時滿足訂單的需求,是一件非常關鍵且重要的任務。在本研究中,我們考慮了LED磊晶片製程中的隨機性,並提出了一個數學模型來描述此問題,基於此數學模型,透過模擬模型來建構出問題的反應曲面,以metamodel的形式來表示目標函數,將之轉變為確定型的形式再進行模擬最佳化數學模型的求解。在實證分析中,透過建構情境來充分地證明了本研究所提出的數學模型與演算法所求得最佳產品投入量之組合於實務上的可行性。


    In semiconductor manufacturing, the process is more complicated than other manufacturing processes. For example, in LED epitaxial wafer manufacturing, which has large fluctuations and it is still not stable to control the specification of product in current. However, due to the uncertain output distribution, to predict the total production time is very difficult. This problem affects the delivery time of product and the customer service satisfaction. However, for manufacturers, to decide the amount of each manufacturing technique before production, is a critical to minimize the total production time. In this paper, we develop a mathematical model to characterize the problem in LED epitaxial wafer manufacturing. Based on the mathematical model, we use the simulation optimization technique to construct the response surface and use a metamodel form to characterize the objective function. We also solve this model and derive the optimal inputs that can achieve minimum the total production time. An empirical study is conducted to verify the viability of the proposed model in real settings.

    摘要 ABSTRACT 目錄 圖目錄 表目錄 一、緒論 1.1 研究背景與動機 1.2 研究目的 1.3 論文架構 二、文獻探討 2.1 反應曲面 2.1.1 建構反應曲面的方法論 2.1.2 Metamodel 2.2 模擬最佳化 三、問題定義 四、發展演算法 4.1 PSM演算法的主架構 4.2 改善PSM演算法之處 4.3 建立模擬模型 4.4 實驗設計 4.5 選定metamodel的形式 4.6 改進metamodel的誤差機制 五、實證分析 六、結論與未來研究 6.1 結論 6.2 未來研究 參考文獻

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