簡易檢索 / 詳目顯示

研究生: 孫鴻志
Hung-Chih Sun
論文名稱: 環形微型變壓器之研究
Study of the Toroidal Microtransformer
指導教授: 葉鳳生
Fon-Shan Yeh
吳清沂
Ching-Yi Wu
口試委員:
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電子工程研究所
Institute of Electronics Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 86
中文關鍵詞: 微型變壓器厚光阻製程SU-8
外文關鍵詞: microtransformer, the process of the thick photoresist, SU-8
相關次數: 點閱:3下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 可攜式電子元件中,電源供應器一直是最大的一個元件。由於電源供應器包含了磁性元件,例如變壓器和電感器,因此,縮小此磁性元件對於可攜式電子元件的尺寸縮小是有幫助的。
    本研究主要論述微型變壓器之設計、製作與量測。本研究選擇螺線型結構設計及製作微型變壓器,此微型變壓器利用微機電製程技術中的面型加工技術、厚光阻製程和微電鍍製程製作。微型變壓器的結構為在磁鐵的兩端以微電鍍的技術電鍍銅線圈。實驗中,使用的基材為4吋矽晶圓,為了減少基材產生的基材損耗,因此,在4吋矽晶圓上長1μm的二氧化矽做為絕緣層,整個元件的支撐結構使用負光阻SU-8,磁鐵使用可室溫製作的Ni80Fe20。元件之結構參數為一次側線圈和二次側線圈數皆為20圈,銅線圈之線寬大小為80μm ,銅線圈厚度為3μm,元件之半徑為890μm,元件尺寸大小為2.01mm×2.01mm×0.03mm。在電源供應中,微型變壓器主要用途為做訊號之傳遞,因此,本研究利用Agilent 54624A示波器和Agilent 33220A波形產生器對微型變壓器的低頻(1MHz~10MHz)電壓傳輸比率和訊號傳遞時的失真現象作量測,利用Agilent E8631A網路分析儀對微型變壓器的高頻(10MHz~50MHz)電壓傳輸比率作量測。


    摘要---------------------------------------------------------------------------I Abstract----------------------------------------------------------------------II 誌謝-------------------------------------------------------------------------III 目錄-------------------------------------------------------------------------IV 圖目錄---------------------------------------------------------------------VII 表目錄-----------------------------------------------------------------------X 第一章 緒論----------------------------------------------------------------1 1-1 研究動機-----------------------------------------------------1 1-2 文獻回顧-----------------------------------------------------3 1-3 研究架構-----------------------------------------------------8 第二章 變壓器原理、設計和量測-----------------------------------10 2-1 螺線型電感器原理----------------------------------------10 2-2 螺線型變壓器原理----------------------------------------13 2-3 元件設計----------------------------------------------------18 2-4 量測技術介紹----------------------------------------------21 2-4-1 低頻電性量測設備與方法---------------------------21 2-4-2 高頻電性量測設備與方法---------------------------22 2-4-3 磁滯曲線量測------------------------------------------26 2-4-4 成份分析量測------------------------------------------27 2-4-5 電感量測------------------------------------------------29 第三章 製作微型變壓器之相關技術和介紹-------------------------30 3-1 微電鍍製程--------------------------------------------------30 3-1-1 電鍍銅製程---------------------------------------------30 3-1-2 電鍍鎳鐵製程------------------------------------------31 3-2 厚光阻製程-------------------------------------------------33 3-2-1 AZ9260--------------------------------------------------33 3-2-2 SU-8------------------------------------------------------34 3-3 金屬鍍膜----------------------------------------------------35 3-3-1 濺鍍原理------------------------------------------------36 3-3-2 直流濺鍍系統------------------------------------------37 3-4 黃光微影製程----------------------------------------------39 3-4-1 基板清洗------------------------------------------------39 3-4-2 光阻塗佈------------------------------------------------41 3-4-3 軟烤------------------------------------------------------43 3-4-4 曝光------------------------------------------------------44 3-4-5 曝後烤---------------------------------------------------45 3-4-6 顯影------------------------------------------------------46 3-4-7 清洗------------------------------------------------------46 3-4-8 硬烤------------------------------------------------------46 3-4-9 光罩設計與製作---------------------------------------47 3-5 實驗及製程步驟--------------------------------------------49 第四章 結果與討論-------------------------------------------------------57 4-1 微型變壓器製程結果分析討論--------------------------57 4-2 微型變壓器電性分析討論--------------------------------67 4-2-1 微型變壓器之訊號失真量測------------------------67 4-2-2 微型變壓器之傳輸比率量測------------------------69 第五章 結論----------------------------------------------------------------74 第六章 參考文獻----------------------------------------------------------76 附錄I-------------------------------------------------------------------------80 附錄II------------------------------------------------------------------------83

    [1] R. J. Huljak, V. J. Thottuvelil, A. J. Marsh, B. A. Miller, "Where are power supplied headed ? ", Proc. 5th IEEE APEC, Feb 2000 , pp10-17.

    [2] R. Soohoo, “Magnetic thin film inductor for integrated circuit application,” IEEE Trans. Magn., vol. MAG-15, pp. 1803–1805, Nov. 1979.

    [3] K. Mizuguchi and K. Yamasawa, “An on-board-type micro-switching converter with MHz band-operation,” IEEE Trans. Magn., vol. 9, no. 2, pp. 174–178, 1994
    .
    [4] T. Sato, M. Tomita, A. Sawabe, T. Inoue, T. Mizoguchi, and M. Sahashi, “A magnetic thin film inductor and its application to a MHz switching dc-dc converter,” IEEE Trans. Magn., vol. 30, pp. 217–223, Mar. 1994.

    [5] T Sato, M. Hasegawa, T. Mizoguchi, and M. Sahashi, “Study of high power planar inductor,” IEEE Trans. Magn., vol. 27, pp. 5277–5279, Nov. 1991.

    [6] J. Park and M. Allen, “A comparison of micromachined inductors with different magnetic core materials,” in Proc. IEEE 46th Electron. Comp. Technol. Conf., Orlando, FL, 1996, pp. 375–381.

    [7] 楊嘉麗,“新興科技介紹-微機電技術”,財團法人資訊工業策進會資訊市場情報中心 ,2003年12月

    [8] Masato Mino, Toshiaki Yachi, Akio Tago, Keiichi Yanagisawa, and Kazuhiko Sakakibara, “A New Planar Microtransformer for Use in Micro-Switching Converters,” IEEE TRANSACTIONS ON MAGNETICS, VOL. 28, NO. 4, JULY 1992

    [9] Jae Yeong Park, and Mark G. Allen, “Integrated Electroplated Micromachined Magnetic Devices Using Low Temperature Fabrication Processes,” IEEE TRANSACTIONS ON ELECTRONICS PACKAGING MANUFACTURING,, VOL. 23, NO. 1, JANUARY 2000

    [10] Eui-Jung Yun, Myunghee Jung, ChaeIl Cheon, and Hyoung Gin Nam, “Microfabrication and Characteristics of Low-Power High-Performance Magnetic Thin-Film Transformers,” IEEE TRANSACTIONS ON MAGNETICS, VOL. 40, NO. 1, JANUARY 2004

    [11] Richard J. Rassel, C. Fred Hiatt, John DeCramer, and Stephen A. Campbell, “Fabrication and Characterization of a Solenoid-Type Microtransformer,” IEEE TRANSACTIONS ON MAGNETICS, VOL. 39, NO. 1, JANUARY 2003

    [12] Robert W. Erickson ,and Dragan Maksimovic, “Fundamentals of Power Electronics,” Chapter13, Springer, 2001

    [13] Hugh Hildreth Skilling, “Electrical Engineering Circuits,” 2nded, p.330-348,1965.

    [14] Fu Keung Wong, "High Frequency Transformer for Switching Mode Power Supplies", Chapter 1, Doctoral thesis, School of Microelectronic Engineering Faculty of Engineering and Information Technology Griffith University, Brisbane, Australia, March 2004

    [15] Gapped core current transformer characteristics and Performance, IEEE Transactions on Power Delivery, Vol 5, No. 4. November 1990

    [16] 張正宏,“射頻網路分析儀之原理與實驗”,P2,民國89年10月23日

    [17] 徐永珍,“高頻量測技術與實驗上課講義”,清華大學電子工程研究所,2007.9

    [18] Quantum Design Co. Ltd.

    [19] Philip H. Rieger, “Electrochemistry”, Chapman&Hall, 1994.

    [20] Wendy C. Grande and Jan B. Talbot, “Electrodeposition of Thin Films of Nickel-Iron:I Experiment”, Journal of The Electrochemical Society, vol. 140, No. 3, 1993, pp 669-674.

    [21]Wendy C. Grande and Jan B. Talbot, “Electrodeposition of Thin Films of Nickel-Iron:II Experiment”, Journal of The Electrochemical Society, vol. 140, No. 3, 1993, pp 675-681. [22] Clariant data sheet, “AZ9200 Thick Film Photoresist”.

    [23] Vcoe□de□ra, B Le Goff, and N Fabre, “Potentialities of a new positive photoresist for the realization of thick moulds”, J Micromesh. Microeng. 9 No 2 (June 1999) 173-175.

    [24] S Roth, L Dellmann, G-A Racine and N F de Rooij, “High aspect ratio UV photolithography for electroplated structures”, J. Micromesh. Microeng. 9 No 2(June 1999) 105-108.

    [25] 經濟部技術處產業技術知識服務計畫整理編輯群, “電漿技術應用市場專題研究”, 經濟部技術處產業技術知識服務計畫專案辦公室,2004

    [26]Michael Quirk, Julian Serda, “Semiconductor Manufacturing Technology”, Chapter 12, Prentice Hall, 2006.3

    [27]Hong Xiao, “Introduction to Semiconductor Manufacturing Technology”, Prentice Hall, 2001

    [28]田浩延,“方解石極性選擇繞射式光學元件設計與製作”,pp.31,中央大學光電工程研究所碩士論文,2003.7

    [29] “ Agilent 4284A4285A Precision LCR Meter Family’’ Agilent technology , 2004.7

    [30] “ Agilent Technologies Impedance Measurement Handbook ’’ , Chapter 3, Agilent technology, 2006.7

    [31] Colonel Wm. T. Mclyman, “Transformer and Inductor Design Handbook , Third Edition”, Chapter 1, Kg Magnetics, Inc. 2004

    [32] D Flynn, R S Dhariwal and M P Y Desnulliez, “A design study of microscale magnetic components for operation in the MHz frequency range”, Journal of Micromechanics and Microengineering, 16, pp.1811- 1818, 2006

    [33]IC Design Magazine編輯群,“方型螺旋電感模擬與量測”, Chip123 Technology Co., Ltd. 2001.8

    無法下載圖示 全文公開日期 本全文未授權公開 (校內網路)
    全文公開日期 本全文未授權公開 (校外網路)

    QR CODE