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研究生: 許哲瑋
Hsu, Che-wei
論文名稱: 電子軟銲Sn-In-Ag合金液相線投影圖及其與Cu, Ni 之界面反應
Liquidus projection of Sn-In-Ag electronic solders and their interfacial reactions with Cu, Ni substrates
指導教授: 陳信文
Chen, Sinn-wen
口試委員: 林士剛
王愉博
王彰盟
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 106
中文關鍵詞: 無鉛銲料介金屬相液相線投影圖Sn-20wt.%In-2.8wt.%Ag
外文關鍵詞: Sn-In-Ag solder
相關次數: 點閱:2下載:0
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  • 本研究針對電子軟銲中的Sn-In-Ag三元系統,以實驗方法進行液相線投影圖的建構及Sn-20wt%In-2.8wt%Ag商用合金對Cu, Ni基材的界面反應觀察。
    在Sn-20wt%In-2.8wt%Ag/Cu的界面反應部分,在250℃的液/固反應中,界面先生成扇貝狀的Cu6Sn5相,而隨反應時間增加後,開始有層狀的Cu3Sn相在Cu6Sn5相與Cu基材間生成,且由動力學分析得知,Cu6Sn5相的生長趨勢符合parabolic growth kinetic,而Cu3Sn相的生長趨勢較接近為linear kinetic。
    而在固/固反應中,在100℃與150℃熱處理下界面只生成Cu6Sn5相,而在較低溫的100℃下,其生成相並無隨時間而有明顯增厚的現象,反而在靠近界面的銲料端生成許多塊狀的Cu6Sn5相;而在較高溫的150℃下,界面的Cu6Sn5相厚度與t1/2呈線性正比的關係,並可知反應為擴散控制。
    在Sn-20wt%In-2.8wt%Ag/Ni的界面反應部分,在100℃熱處理1440小時,界面生成厚度約10μm 的Ni3Sn4相;而在150℃下,介金屬相的生長情形隨熱處理時間而變化,在反應剛開始時,生成散佈微小顆粒的層狀Liquid+Ni3Sn4相。隨熱處理時間拉長,部分界面處開始產生塊狀的Ni3Sn4相,且在介金屬相中也可觀察到小塊的Ni3Sn4相散佈其中。最後,介金屬相完全轉變為緻密且均勻的Ni3Sn4相。而推測介金屬相變化的原因,應該是Ni與Sn的反應較慢,使剛開始的生成相含有較高比例的Sn與In,而Ni的含量隨熱處理時間增加,便逐漸生成為Ni3Sn4相。
    在本研究之液相線投影圖中,共配置了18個合金組成,以金相分析及XRD繞射圖譜比對的實驗方法,確定了Sn-In-Ag三元合金之液相線投影圖中的(βSn)、γ、Ag2In、ζ及Ag3Sn的相區。


    摘要 l 目錄 ll 圖目錄 V 表目錄 X 第一章 前言 1 第二章 文獻回顧 5 2-1 相平衡 5 2-1-1 Sn-In二元相平衡 5 2-1-2 Sn-Ag二元相平衡 6 2-1-3 Ag-In 二元相平衡 7 2-1-4 Sn-In-Ag 三元相平衡 9 2-1-5 Sn-In-Cu 三原相平衡 15 2-1-6 Sn-In-Ni 三原相平衡 18 2-2 液相線投影圖 21 2-2-1 Sn-In-Ag液相線投影圖 21 2-3 界面反應 23 2-3-1 Sn-Ag/Cu界面反應 23 2-3-2 Sn-In/Cu界面反應 24 2-3-3 Sn-In-Ag/Cu界面反應 25 2-3-4 Sn-Ag/Ni界面反應 26 2-3-5 Sn-In/Ni界面反應 27 2-3-6 Sn-In-Ag/Ni界面反應 27 第三章 實驗方法 28 3-1 界面反應 28 3-1-1 銲料配製 28 3-1-2 反應偶製備 28 3-1-3 樣品分析 29 3-2 液相線投影圖 30 3-2-1 合金配製 30 3-2-2 樣品熱分析 30 3-2-2 樣品分析 30 第四章 結果與討論 31 4-1 界面反應 31 4-1-1 Sn-20wt%In-2.8wt%Ag/Cu 在250℃下之液/固界面反應 31 4-1-2 Sn-20wt%In-2.8wt%Ag/Cu 在100℃下之固/固界面反應 43 4-1-3 Sn-20wt%In-2.8wt%Ag/Cu 在150℃下之固/固界面反應 51 4-1-4 Sn-20wt%In-2.8wt%Ag/Ni 在100℃下之固/固界面反應 60 4-1-5 Sn-20wt%In-2.8wt%Ag/Ni 在100℃下之固/固界面反應 67 4-2 液相線投影圖 78 4-2-1 (βSn)相區 81 4-2-2 γ相區 84 4-2-3 Ag2In相區 87 4-2-4 ζ相區 89 4-2-5 Ag3Sn相區 96 第五章 結論 99 第六章 参考文獻 100

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