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研究生: 吳信暐
Hsin-Wei Wu
論文名稱: 單齒腹齒輪檢測機之機台容許誤差設計
Design for Allowable Tolerance of a Single Flank Tester
指導教授: 宋震國
Cheng-Kuo Sung
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 72
中文關鍵詞: 單齒腹傳動誤差容許誤差齊次轉換矩陣漸開線正齒輪
外文關鍵詞: single flank tester, transmission error, allowable to tolerance, homogeneous transformation matrix, involute-type spur gear
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  • 有別於以往之研究,本文使用標準齒輪進行模擬與實驗,排除齒輪本身之誤差後,針對機台誤差與齒輪傳動誤差之關聯性進行探討。首先建立單齒腹傳動誤差檢測機之誤差模型,並結合精密機械設計理論與齒輪嚙合原理,透過分析機台誤差對傳動誤差函數之影響,提出機台容許誤差之設計方針,並預估機台誤差所造成之傳動誤差函數。文中以齊次轉換矩陣建立機台之誤差模型,計算主、被動軸之相對位置誤差,同時以轉換矩陣推導漸開線正齒輪組之輪廓函數,以其嚙合條件計算齒輪組之傳動誤差。
    模擬之結果證實,在正齒輪組兩軸平行時,機台誤差對傳動誤差之值僅有些微影響,且不會改變傳動誤差函數之特性;當齒輪組兩軸含有平行度誤差時,則可能具有同時加大傳動誤差之值與改變其函數特性之影響。因此,齒輪組於進行傳動誤差量測或設計組裝方式時,應考量使平行度誤差最小化。


    Comparing with the previous researches, this study is dedicated to investigate the correlation between machine errors and transmission errors as the form errors of the gears are neglected. Therefore, the error model of a single flank tester is first constructed and a MATLAB based computer software is established by associating methodology used in precision machine design with gear meshing theory. By analyzing the influence of machine errors on transmission errors of the gearset enables to designate allowable tolerances and predicts the function of transmission errors caused by machine errors.

    The error model of a single flank tester represented by homogeneous transformation matrix is established to compute the relative position errors between the driving and driven axes of the tester and determine the profile functions of involute spur gearset for calculating transmission errors by gear meshing theory.

    The simulation shows that the transmission-error-function is not affected significantly by the machine errors when the two axes are in parallel. However, the effect may increase when the parallelism errors grow. Accordingly, the parallelism errors of the axes should be minimized when the gearset is assembled.

    中文摘要………………………………………………Ⅰ 英文摘要………………………………………………Ⅱ 目錄…………………………………………………Ⅲ 圖目錄…………………………………………………Ⅴ 表目錄…………………………………………………Ⅷ 第一章 緒論…………………..……………………….…1 1-1研究動機與目的………...……………………………1 1-2文獻回顧……………………………………………4 1-3研究目標與方法………….…………………………9 1-4章節組織………………….………………………10 第二章 機台誤差模型建立…………………..………11 2-1原理介紹………….………………………………11 2-2 機台誤差模型規劃…….…….……………………12 2-2.1 機構鏈一推導………………………………………15 2-2.2 機構鏈二推導………………………………………18 2-3 機台誤差模型計算……………………………………23 第三章 齒輪模型與傳動誤差分析……………………… 28 3-1基本假設與齒形方程式………………………………28 3-2齒輪嚙合原理…………………..……………………29 3-3 漸開線正齒輪對之運動傳動誤差推導….……………33 3-4傳動誤差類型與成因……….……………………...35 第四章 傳動誤差模擬分析…….…………………………37 4-1模擬方法與計算流程………………………………37 4-2齒輪組參數對傳動誤差的影響…..…………………39 4-3.1第一對齒輪組模擬結果…..……………………….42 4-3.2第二對齒輪組模擬結果…..……………………….45 4-4模擬結果討論……………..………………………48 第五章 誤差量測實驗 ……………………………49 5-1實驗規劃…………………………………………… 49 5-2傳動誤差量測機台………..…..…………………….50 5-3機台架構…………………..………………………….50 5-4主要元件規格………………………………………….55 第六章 結論與未來工作 ………………………….……58 6-1結果討論……………..…………………………… 58 6-2未來工作…………………………………………… 60 參考文獻…………………………….………………………61 附表…………………………….……………………………64

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