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研究生: 林鴻文
Hung-Wen Lin
論文名稱: 弓型毛細結構之毛細泵吸環路於1U伺服器熱性能理論預測與實驗設計
Design and Prediction of the CPL Thermal Performance with Semi-arc Porous Structure in One Unit Server
指導教授: 林唯耕
Wei-Keng Lin
口試委員:
學位類別: 博士
Doctor
系所名稱: 原子科學院 - 工程與系統科學系
Department of Engineering and System Science
論文出版年: 2007
畢業學年度: 95
語文別: 英文
論文頁數: 148
中文關鍵詞: Capillary Pumped LoopSemi-arcAxial Heat Transfer ModelReservoir
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  • This research aims to study the capillary pumped loop (CPL) pipe line temperature distributions. A simple axial heat transfer method was developed to predict the pipeline temperature from evaporator outlet to evaporator inlet.

    CPL is a high efficiency two-phase heat transfer device. Since it does not need any other mechanical force such as pump, furthermore, it might be used to do the thermal management of high power electronic component such as spacecraft, notebook and computer servers. It is a cyclic circulation pumped by capillary force, and this force is generated from the fine porous structure in evaporator. A novel semi-arc porous evaporator to CPL in 1U server was designed on the ground with a horizontal position and scale down the whole device to the miniature size.

    Reservoir was designed and set up in the liquid head. The influence of reservoir upon thermal resistance was also analyzed. The thermal resistance for CPL with reservoir could keep almost a constant value from low to high thermal loading. On the contrary, the thermal resistance became stable at higher power when the CPL without reservoir. In addition, the thermal resistance of CPL with reservoir was much lower than that without reservoir. It was indicated that reservoir was helpful to maintain a stable CPL performance.

    From the experimental results, the CPL could remove heat 110W in steady state and keep the heat source temperature about 80oC. At theoretical results, condenser inlet temperature; condenser outlet temperature; condenser base temperature; fin number demand; fin heat removal ability and mass flow rate could be calculated from the theoretical model. A good agreement between the theoretical results and experimental values had been achieved.

    In summary, the CPL has already been turned into the electronics cooling device of new generation. Semi-arc inner evaporator structure provides designer a new design direction and an axial heat transfer method allow designer more freedom.


    ABSTRACT I ACKNOWLEDGEMENTS II TABLE OF CONTENTS III LIST OF FIGURES V LIST OF TABLES IX CHAPTER 1 INTRODUCTION 1 1.1 RESEARCH BACKGROUND 1 1.2 LITERATURE REVIEW 2 1.2.1 CAPILLARY PUMPED LOOP INTRODUCTION 2 1.2.2 CPL THEORETICAL PREDICTION 4 1.2.2 CPL RESERVOIR APPLICATION 7 1.3 RESEARCH METHODS 8 1.4 ABSTRACT ABOUT EACH CHAPTER 9 CHAPTER 2 THEORETICAL ANALYSES & CPL DESIGN 15 2.1 CPL OPERATING METHODS 15 2.2 THEORETICAL ANALYSES 20 2.2.1 VAPOR LINE & LIQUID LINE TEMPERATURE 20 2.2.2 CONDENSER TEMPERATURE 26 2.2.3 VAPOR LINE AND LIQUID LINE THERMAL RESISTANCE 31 2.2.4 CONDENSER THERMAL RESISTANCE 32 2.3 CPL DEVICE DESIGN 33 2.3.1 CAPILLARY PUMPED LOOP 33 2.3.2 EVAPORATOR DESIGN 33 2.3.3 WICK DESIGN 34 2.3.4 CONDENSER DESIGN AND CHANNEL ARRANGEMENT 35 2.3.5 RESERVOIR DESIGN 35 2.3.6 CHOICE OF WORKING FLUID 37 CHPETER3 EXPERIMENTAL APPARATUS 54 3.1 EXPERIMENTAL EQUIPMENTS 54 3.1.1 ULTRASONIC CLEANER 54 3.1.2 VACUUM PUMPING AND STUFF THE WORKING FLUID 55 3.2 MEASURABLE SYSTEM 57 3.3 EXPERIMENTAL PROCEDURE 58 3.3.1 PREPARING BEFORE TESTING 58 3.3.2 OPERATING PROCEDURE 58 CHAPTER 4 RESULTS AND DISCUSSIONS 67 4.1 DEFINITIONS 67 4.2 UNCERTAINTY ANALYSIS 68 4.3 CPL LOOP WITHOUT RESERVOIR 69 4.3.1 VARIABLE FLUID INVENTORIES 69 4.3.2 INFRARED THERMAL IMAGE ANALYSIS 74 4.4 CPL LOOP WITH RESERVOIR 75 4.4.1 VARIABLE FLUID INVENTORIES 75 4.4.2 INFRARED THERMAL IMAGE ANALYSIS 77 4.5 RELATIONSHIP OF RESERVOIR TO CPL 78 4.6 THEORETICAL ANALYSIS 79 CHAPTER 5 CONCLUSIONS 137 REFERENCES 140 APPENDIX A 147 APPENDIX B 148

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