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研究生: 黃淑玲
Shu-Ling Huang
論文名稱: 以溶膠-凝膠法製備透明性或具生物活性之矽膠/聚羥乙基甲基丙烯酸乙酯混成材料及具pH-敏感性之矽膠/幾丁聚醣混成水膠之結構特性及性質研究
Structural characteristics and properties of transparent or bioactive silica/poly(2-hydroxyethyl methacrylate) hybrid materials and pH-sensitive silica/chitosan hybrid
指導教授: 金惟國
Wei-Kuo Chin
口試委員:
學位類別: 博士
Doctor
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 184
中文關鍵詞: 溶膠-凝膠法生物活性幾丁聚醣聚(羥乙基)甲基丙烯酸乙酯水膠
外文關鍵詞: sol-gel, bioactive, HEMA, chitosan, hydrogel
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  • 本研究主要以溶膠-凝膠法製備矽膠/有機高分子混成材料。這些混成材料經由配方組成調配及製程條件控制,不僅在性能上結合有機材料的韌性及無機材料的剛性與耐熱性,亦可因有機及無機材料之官能基設計,使具有獨特之光的、電的、磁的性質或其它的機能性。研究中分別合成三種混成材料:透明性之矽膠/聚(羥乙基)甲基丙烯酸乙酯[Silica/ poly(2-hydroxyethyl methacrylate); PHEMA] 混成體, 具生物活性之(3-trimethoxysilyl)propyl methacrylate (MSMA)/HEMA 混成聚合體和具pH敏感性之矽膠/幾丁聚醣(Silica/Chitosan)混成水膠。

    一、 透明性Silica/PHEMA混成材料

    採用不同的方法合成Silica/PHEMA混成材料:tetramethoxysilane (TMOS) 和2-hyrdoxylethyl methacrylate (HEMA)混合溶液在酸或鹼催化及有、無添加共溶劑甲醇條件下,經溶膠-凝膠及原位(In Situ)聚合反應形成Silica/PHEMA混成體(TMOS/HEMA); PHEMA高分子直接和凝膠態矽膠溶膠(Colloidal silica sol),以甲醇作為共溶劑,進行物理性摻合(Colloidal silica/PHEMA); PHEMA高分子與無機前驅物(TEOS)混合,以甲醇作為共溶劑,在酸催化下進行溶膠-凝膠反應(TEOS/PHEMA)。
    加入甲醇於TMOS/HEMA溶膠液中,會增加矽醇之酯化(Esterification)和解聚(Depolymerization)反應,加上矽醇濃度被稀釋,使溶膠-凝膠聚合反應速率減緩,生成的矽膠粒徑較小,特別是在酸催化下,合成之矽膠粒子其粒徑小於40 nm。FT-IR圖譜鑑定下證實合成之TMOS/HEMA混成膠體,在DSC圖中出現之放熱峯為凝膠態矽膠和PHEMA高分子鏈在高溫下產生化學共價鍵結合。因此,在鹼催化下所製得之TMOS/HEMA混成膠體在600°C下,殘餘重量大於初始TMOS添加入溶膠液的量。
    Colloidal silica/PHEMA混成體中奈米級矽膠粒子均勻分散於PHEMA高分子相內,其界面間連結機制以Van der waals力和微弱之分子間氫鍵作用力為主。TEOS/PHEMA混成體中,PHEMA高分子鏈纏繞於奈米級之矽膠網狀結構内形成類似半互相貫穿網狀結構(Semi-IPN)而達到分子層級混成,矽膠與PHEMA連結機制主要以分子間和分子內氫鍵鍵結。因此,TEOS/PHEMA混成體比Colloidal silica/PHEMA混成體具有較佳之表面平滑性、高透明性及較優之熱穩定性。

    二、具生物活性之MSMA/HEMA 混成聚合體之合成

    將MSMA和HEMA兩種單體,分別以莫耳比為0.05/0.095 至 0.2/0.8之不同比例混合,經由自由基聚合和溶膠-凝膠反應,合成MSMA/HEMA混成體。 當具有反應性C=C之兩混成單體進行自由基共聚合時,在MSMA中之矽氧烷基亦同時產生水解-縮合反應而形成奈米級矽膠體纏繞於MSMA /HEMA 共聚合體鏈中之混成結構。在混成溶膠液中,加入氯化鈣鹽後,產生ºSi-O-和鈣離子結合之錯合體。將此含有鈣離子之混成體浸泡於模擬生物體液中(Kokubo 緩衝溶液)一星期,發現混成體表面長出含有類似骨頭成分之氫氧基磷灰石([Ca10(PO4)6(OH)2];Hydroxyapaite;HA)晶體,其中,以MSMA/HEMA莫耳比0.1/0.9及0.15/0.85所製成的混成體,可生成較為穩定及較多量之HA晶體。在Kokubo 緩衝溶液中,MSMA/HEMA 混成體的表面形成HA結晶機制是因為混成體中之Si-OH基幫助鈣離子之釋放,並有效催化HA晶體成核成長。

    三、具pH敏感性之矽膠/幾丁聚醣(Silica/Chitosan)混成水膠

    將TMOS和Chitosan,分別以重量比為2/8 至6/4之各種比例混合,經由溶膠-凝膠反應,合成矽膠/幾丁聚醣混成體,而形成幾丁聚醣高分子鏈糾纏於矽膠網狀中之結構。矽膠/幾丁聚醣混成體呈現比純幾丁聚醣更好之吸水性。添加30 wt% TMOS之矽膠/幾丁聚醣混成體,其飽合吸附之水含量較幾丁聚醣高約一倍以上。矽膠/幾丁聚醣混成體交互置換在pH 2.2檸檬酸溶液與pH7.4之檸檬酸/磷酸氫鈉緩衝溶液中,可展現膨潤-去膨潤可逆應答特性,顯示此混成體具有極佳的pH敏感性水膠行為。


    The merits to hybridize the inorganic material with the organic polymer including to reduce the brittleness of inorganic material, to enhance the rigidity and thermal resistance of organic material and to provide unique properties such as in optical, in electronic, in magnetic or others by the proper design and selection of organic and inorganic precursors to hybridize, hence, was the intention to study in this thesis. Three types of silica/polymers hybrid materials, silica/poly(2-hydroxyethyl methacrylate (PHEMA) hybrids, bioactive (3-trimethoxysilyl)propyl methacrylate (MSMA)/HEMA hybrid and pH- sensitive silica/chitosan hydrogel were synthesis through the sol-gel process.

    System I. Transparent silica/PHEMA hybrid materials

    The silica/PHEMA hybrids were synthesized by various ways: the tetramethoxysilane (TMOS)/2-hyrdoxylethyl methacrylate (HEMA) hybrid gels were synthesized with acid and base catalysts, via the in situ polymerization of HEMA, with and without co-solvent methanol (TMOS/HEMA); the direct mixing of colloidal silica with PHEMA using methanol as a co-solvent (colloidal silica/PHEMA); and the adding of the inorganic precursor, tetraethyloxysilane (TEOS), to the PHEMA/methanol solution, followed by the sol-gel process with an acid-catalyst (TEOS/PHEMA).
    With methanol in the TMOS/HEMA sol, the enhanced esterification and depolymerization reactions of the silanols resulted in a slower growth of silica particles. The silica particles that were synthesized with an acid catalyst were less than 40 nm. The thermal resistance of PHEMA chains was enhanced by the addition of colloidal silica. The Fourier transform infrared characterizations and the exothermal peaks on the differential scanning calorimetry traces of these hybrid gels indicated chemical hybridization occurring as a result of condensation of the colloid silica and PHEMA at higher temperatures. Hence, the residual weight content of TMOS in the synthesis with the base catalyst was even higher than the content of TMOS in the hybrid sol.
    The structure of the colloidal silica/PHEMA hybrid consisted of nano-silica uniformly dispersed in the PHEMA phase with slight inter-molecular hydrogen bonding. The structure of TEOS/PHEMA hybrid was similar to a semi-interpenetrated polymer network (semi-IPN) with PHEMA chains tethered into the nano-silica network by inter- and intra-molecular hydrogen bonding. Consequently, the TEOS/PHEMA hybrid gels exhibited a smoother surface, higher transparency, and better thermal stability than the colloidal silica/PHEMA hybrid gels.

    System II. Bioactive MSMA/HEMA hybrid materials

    The MSMA and HEMA monomers were mixed with the molar ratio ranged from 0.05/0.95 to 0.2/0.8, and then hybridized through the free-radical polymerization. Both monomers contained reactive C=C bonds accompanied with the hydrolysis and condensation reactions of trimethoxysilane groups in MSMA resulted in the structure of MSMA/HEMA hybrid as that copolymer chains tethered with nano-silica particles. During the synthesis period, a calcium salt was added into the MSMA/HEMA hybrid sol; therefore, a complex pair of calcium ion and Si-O- was formed and tethered to the copolymer chains. The hybrid gel with calcium ion tethered was immersed in the Kokubo buffer solution for one week, a bone-like hydroxyapatite (HA) layer was found on the surface of hybrid gel and the hybrids with the molar ratios of MSMA/HEMA being 0.1/0.9 and 0.15/0.85 exhibited more stable and larger HA crystals on their surfaces than others. This result indicated that the MSMA/HEMA hybrid was a bioactive material. The mechanism to form HA crystal on the surface of MSMA/HEMA hybrid in the Kukobo solution was due to that the HA nucleation triggered by a catalytic effect of silanol (Si-OH) group and accelerated by the release of calcium ion (Ca2+) from the hybrid material into the solution.

    System III. pH-sensitive silica/chitosan hybrid materials

    The TMOS sol and chitosan were mixed with the weight ratio ranged from 2/8 to 6/4, and then hybridized through the sol-gel process. The structure of hybrid was that the chitosan chains extended into the nano-scale silica network. The synthesized hybrid hydrogel exhibited better water uptake content than the pure chitosan, The equilibrium water content of the silica/chitosan hybrid, synthesized from TMOS/chitosan mixture with the weight ratio of 3/7, was double than the pure chitosan. In addition, the hybrid hydrogels showed a reversible swelling and de-swelling behaviors while alternatively placed in the pH 2.2 citric acid solutions and pH 7.4 citric acid/NaHPO4 buffer solutions. This result demonstrated that the TMOS/chitosan hybrids exhibited an excellent pH-sensitive hydrogel behavior.

    第一章緒論 1 第二章 理論與文獻回顧 5 2-1 前言 5 2-2 溶膠-凝膠法 6 2-3溶膠前驅物之選擇 8 2-4溶凝膠合成物之製程調控 9 2-4-1 水量與金屬烷氧化物比例 9 2-4-2 觸媒種類 10 2-4-3 pH值的效應 14 2-4-4 溶劑效應 14 2-4-5 反應溫度的影響 15 2-5 有機-無機分子層級混成技術 16 2-5-1原位(In situ)途徑 16 2-5-2非原位(Ex situ)途徑 17 2-6 溶膠-凝膠法製備矽膠/有機高分子混成材料 18 2-7生物材料之發展簡介 19 2-7-1生物材料在骨科應用發展 21 2-7-2氫氧基磷灰石之簡介 24 2-8 水膠之簡介 25 2-8-1水膠之主要類型 26 2-9聚羥乙基甲基丙烯酸乙酯(PHEMA) 29 2-10 幾丁聚醣 30 第三章 研究方法及實驗 50 3-1緣起 50 3-2實驗設計 50 3-3實驗材料 53 3-4儀器設備 55 3-5實驗架構 57 3-6 實驗方法 59 3-6-1純矽膠溶膠(SiO2)之合成與製備 59 3-6-2混成材料之合成與性質分析 59 第四章 以溶膠-凝膠法製備四甲基矽氧烷(TMOS)/2-羥乙基甲 72 基丙烯酸乙酯(2-HEMA)混成材之系 4-1 前言 72 4-2 溶膠-凝膠反應過程的粘度變化測定 74 4-3 溶膠-凝膠製程中矽膠粒徑分佈的演進 76 4-4 TMOS/HEMA混成膠體之熱性質 79 4-5 TMOS/HEMA混成膠體之熱性質 81 4-6 孔隙分析 83 4-7 結論 84 第五章 聚(羥乙基甲基丙烯酸乙酯)( PHEMA)混合凝膠 99 態矽膠溶膠(colloidal silica sols)或四乙基矽氧烷(TEOS)溶液之系統 5-1簡介 99 5-2 Colloidal silica/PHEMA 溶膠液之粒徑分佈 100 5–3 傅立業紅外線光譜(FT–IR)特性 101 5-4表面型態研究 102 5-5混成膠體的熱性質及動態機械分析(DMA)性質 104 5-6混成膠體的透光性 106 5-7 孔隙分析 107 5-8 TMOS/HEMA 和 silica/PHEMA 及TEOS/PHEMA 108 混成體之性質比較 5-8-1 熱性質 108 5-8-2 透光率 109 5-9 結論 109 第六章具生物活性之(MSMA/HEMA)混成聚合體系統 130 6-1 前言 130 6-2 MSMA/HEMA 混成聚合體之結構性質 131 6-3混成聚合體的熱性質和熱或動態機械分析(DMA)性質 132 6-4含鈣鹽之MSMA/HEMA混成體 134 6-4-1 X-ray 繞射圖譜 134 6-4-2 SEM表面形態 135 6-4-3 接觸角測試 135 6-5 結論 135 第七章 溶膠-凝膠法製備pH-敏感性之矽膠/幾丁聚醣混成 152 水膠系統 7-1 前言 152 7-2矽膠/幾丁聚醣水膠的結構變化 154 7-3矽膠/幾丁聚醣水膠的水膨潤行為 156 7-4 pH值對幾丁聚醣/矽膠水膠的膨潤行為影響 158 7-5 結論 159 第八章 總結 174 參考文獻

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