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研究生: 林致達
Lin, Zhi-Da
論文名稱: 設計與實現具有選擇性吸取功能之微型靜電轉移頭陣列
Design and Implementation of Micro Electrostatic Transfer Heads Array with Selectivity Pick-up Function
指導教授: 方維倫
Fang, Wei-leun
口試委員: 李昇憲
王惠潔
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 92
中文關鍵詞: 微機電系統微型發光二極體微型轉移頭陣列靜電力批量轉移選擇性吸取
外文關鍵詞: MEMS, Micro-LED, Micro Transfer Head Array, Electrostatic Force, Mass Transfer, Selectivity pick-up
相關次數: 點閱:2下載:0
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  • 微型發光二極體顯示技術,因其高亮度、高對比度、反應時間快、低功耗等優勢,被視為未來顯示器之最佳解決方案,然而時至今日卻尚未量產,這是因為不同色彩的微型發光二極體無法在磊晶基板上同時成長,再加上微型發光二極體製程良率不佳,因此必須使用具有選擇性吸取功能的批量轉移工具,提升面板組裝效率,降低生產成本。
    本研究欲利用微機電製程技術,利用其高精度、易陣列化等優勢製作微型靜電轉移頭陣列,透過外部電路控制靜電力產生,實現批量化吸取以及選擇性等功能。除了轉移頭元件上的開發,本研究同時改良實驗架設,包括:提升系統機械剛性、提升定位精度、利用治具輔助樣品排列、觀測系統的改善以及更合理的元件固定方式,以提升離散晶粒在批量化操作時的可靠度。
    本研究透過SOI以及CMOS兩個製程平台製作轉移頭元件。SOI轉移頭接續實驗室相關研究,透過製程改良,實現可獨立控制的4×4陣列,以達成選擇性吸取功能的驗證。CMOS轉移頭則是透過測試元件,驗證利用CMOS製程小線寬的優勢是否能提升靜電力,此外也利用相同電極結構進行近接感測。


    The Micro-LED display technology is regarded as the best solution for future displays due to its mechanism. However, it has not been commercialized yet. The reason is Micro-LED has poor yield. Therefore, it is necessary to use a mass transfer tool with selectivity pick-up function to improve panel assembly efficiency and reduce production cost.
    We want to use MEMS process technology to make micro-electrostatic transfer head array due to the advantages of high precision and easy arraying. Electrostatic force is controlled through external circuit control to achieve mass transfer and selectivity pick-up functions.
    In addition to the development of the transfer head components, this study also improved the experimental setup, including: improving the mechanical rigidity of the system, improving the positioning accuracy, using the jig to assist sample arrangement, improving the observation system, and more reasonable transfer head fixing methods to enhance the reliability in batch operations of Micro-chips.
    The SOI transfer head continues the related research of our laboratory. By process improvement we implement the 4×4 array which can independently control. And verify the selectivity pick-up function.
    The CMOS transfer head is the test component to verify the small line width electrodes can increase the electrostatic force. In addition, the same electrode structure also used for proximity sensing.

    摘要 I Abstract II 致謝 III 目錄 V 圖目錄 VIII 表目錄 XIII 第一章 緒論 1 1-1 前言 1 1-2 文獻回顧 5 1-2-1 轉移過程分析 5 1-2-2 轉移機制探討 6 1-2-3 靜電力吸盤相關應用 9 1-3 研究動機與目標 11 第二章 設計與分析 24 2-1 設計考量 24 2-1-1 批量轉移分析 24 2-1-2 元件設計考量 26 2-2 靜電電極設計 28 2-2-1 靜電力原理 28 2-2-2 靜電力模擬 29 2-3 SOI平台轉移頭設計 30 2-4 CMOS平台轉移頭設計 32 第三章 製程流程與結果 46 3-1 SOI微型靜電轉移頭元件 46 3-1-1 製程流程 46 3-1-2 製程考量 48 3-1-3 製程結果與討論 49 3-2 CMOS微型靜電轉移頭元件 51 3-2-1 製程流程 51 3-2-2 光罩設計 52 3-2-3 製程結果與討論 53 第四章 量測架設及結果 65 4-1 實驗架設 65 4-2 SOI轉移頭實驗結果 66 4-2-1 單一晶粒吸取 66 4-2-2 取放轉移測試 67 4-2-3 批量吸取 68 4-2-4 選擇性吸取 69 4-3 CMOS轉移頭實驗結果 70 4-3-1 CMOS轉移頭吸取晶片實驗 70 4-3-2 CMOS轉移頭遇到的問題 71 4-3-3 CMOS轉移頭應用於近接感測 72 第五章 結論及未來工作 84 5-1 結論 84 5-2 未來工作 85 5-2-1 CMOS陣列化轉移頭 86 5-2-2 實驗架設改良 86 參考資料 90

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