簡易檢索 / 詳目顯示

研究生: 王瑞昌
論文名稱: 內藏式主軸之共振現象的理論探討與實際應用
指導教授: 左培倫
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 90
中文關鍵詞: 內藏式主軸模態測試共振有限元素
外文關鍵詞: Motor built-in spindle, modal test, resonance, finite element
相關次數: 點閱:2下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本論文主要目的在提升內藏式高速主軸的轉速,在提高轉速的同時,如何避免轉速提升,所造成的較大振動振幅是首先須要考慮的問題;並且進一步的改變主軸系統的動態特性,使得振動量在所要求的範圍內是本文所要追求的目標。為了達到上述目標,本文先從研究現有可行的轉速下主軸(矩將科技的Iso 25內藏式主軸)的動態特性,預測出當轉速提升時的振動情形,從而改變原本系統的設計,避免較大的振動量。
    產生振動的原因有很多種,解決不同的振動問題必須使用不同的方法,所以必須對所量測到的振動訊號做診斷,找出振動源。其中最大的問題來自於激振源頻率與自然頻率重疊造成的共振現象。而根據瀑布圖,這些激振力中,動不平衡激振力響應遠大於其他機振力的響應,此為本文所要探討的。
    首先經由模態分析,可以得到主軸系統的自然頻率,主軸在不轉動下,實驗所得到的模態參數和理論建立的有限元素模型進行驗證,以得到較合理的模型,此模型再用以計算出系統轉動時的模態參數,以及改變設計參數時的變化。
    本研究建立了提升主軸轉速的一個完整的研究與設計方法。對主軸各轉動零件的運動情形提供了數學模型,並從模擬上提供了系統各參數和主軸動態特性的關係,獲得有效的改善方法。


    The purpose of this thesis is to upgrade Built-in high-speed spindle speed, while enhances the rotational speed, how to avoid the rotational speed promotion, creates the big vibration oscillation amplitude is the question which must first probably consider; And the further change main axle system's dynamic characteristic, causes the vibration quantity, in requests in the scope is the goal which this article needs to pursue. In order to achieve the above goal, this article starts from the research on the existing feasible rotational speed main axle's dynamic characteristic, Forecast works as the rotational speed promotion vibration situation, thus changes originally the systematic design, avoids the large vibration quantity.
    There are many kinds of reasons for the vibration , to solve the different vibration problem, need to use the different method. Must therefore to gauge the vibration signal makes the diagnosis, discovers the vibration source. And the most major problem from overlap creates in the excitation source frequency and the nature frequency resonance effect. And according to the waterfall diagram, in these exciting forces, the response to the balanced exciting force is much bigger than other response, therefore this must discuss for this article.
    First by way of the modal analysis, may obtain the main axle system's nature frequency. Compare the modal parameter from the modal analysis to the result of the simulation, the resonable mathematic mode can be moded. by obtains the reasonable model, this model can be used to calculate that the time the system rotation. as well as time change design variable change.
    This research has established a complete research of the promotion for spindle speed and has provided system various parameters and the main axle dynamic characteristic relations from the simulation, obtains the effective improvement method

    第一章 緒論 1 1.1研究背景與動機 1 1.2文獻回顧 2 1.2.1轉子-軸承系統的理論發展 2 1.2.2振動訊號的診斷 3 1.3本文大綱 6 第二章 轉子-軸承系統動態特性分析 7 2.1轉子-軸承系統理論模型 7 2.2主軸-軸承系統的自然頻率 9 2.2.1主軸-軸承系統的邊界條件 10 2.2.2陀螺效應 12 2.3轉動軸的前迴旋響應與後迴旋響應 13 2.4模態分析 15 2.5建立有限元素模型與模態驗證 18 2.6靈敏度分析 22 2.7 撰寫MATLAB的轉子分析程式 23 2.7.1 解系統自然頻率 26 2.7.2 解系統響應 27 2.7.3 轉動阻尼的不穩定性 28 第三章 振動訊號的量測 30 3.1量測設備 30 3.2加速規校正 32 3.2撰寫敲擊實驗的程式 34 第四章 ANSYS模擬結果 36 4.1主軸自然頻率與模態 36 4.2陀螺效應的結果 42 第五章 MATLAB模擬結果 44 5.1自然頻率和模態振形 44 5.2系統響應 49 第六章 實驗過程與結果 52 6.1單一心軸 52 6.2心軸與拉桿 55 6.3完整主軸(沒有拉桿) 59 6.4完整主軸的振動診斷 65 6.5 各參數對自然頻率的靈敏度分析 67 6.5.1 接觸剛性對自然頻率的靈敏度分析 67 6.5.2接觸阻尼對模態一振幅的靈敏度分析 68 6.5.3 拉桿跨距對模態一自然頻率的靈敏度分析 70 6.5.4 前軸承剛性對模態一自然頻率的靈敏度分析 71 6.5.5 後軸承剛性對模態四自然頻率的靈敏度分析 72 6.5.6 質量分佈對模態一自然頻率的靈敏度分析 74 6.5.7 後接觸剛性對模態一自然頻率的靈敏度分析 75 第七章 結論 76

    [1]. W. Rankine, “Centrifugal whirling of shaft,” The Engineer, Apr.9 1869.
    [2]. Ruhl, R. L. and Booker, J. F., “A Finite Element Model for Distributed Parameter Turborotor Systems,” ASME Journal of Engineering for Industry, Vol. 94, pp.126-132, 1972.
    [3]. H. D. Nelson, and J. M. Mcvaugh, “The dynamics of rotor-bearing system using finite elements,”ASME, Journal of Engineering for Industry, Vol.98, pp.593-600,1976.
    [4]. H.D.Nelson, “A finite Rotating shaft element using Timoshenko beam theory,” ASME, Journal of Mechanical Design, Vol.102, pp.793-803, 1980.
    [5]. Firoozian, R. and Stanway, R., “Design and Application of a Finite Element Package for Modelling Turbomachinery vibrations,” Journal of Sound and Vibration, Vol. 134, No. 1, pp.115-137, 1989.
    [6]. S. Richard L. “Forcing Frequency Identification of Rolling Element Bearing ,” Entek scientific corporation, Cincinnati, ohio, Sound and Vibration, May, 1990.
    [7]. T. Peter, W. Peng, Y. h. and T. Richard “wavelet analysis And envelope Detection for rolling bearing fault diagnosis their effectiveness and flexibilities,” ASME, vol. 123, pp.303-310, July, 2001.
    [8]. H. Jeffcott, “The lateral vibration of loaded shafts in the neighborhood of a whirling speed-the effect of want of balance,” Phil. Mag., vol. 37 no. 6, pp.304-314, 1919.
    [9]. Y. Kang, Y.-P. Chang, J.-W. Tsai, S.-C. Chen, L.-K.Yang,“ Integrated CAE strategies for the design of machine tool spindle-bearing systems," Finite Elements in Analysis and Design 37, pp.485-511,2001.
    [10]. Eibelshauser, P., and Kirchknopf, P., “Dynamic stiffness of joint,” Industries-Anzeiger, Vol. 107, No. 63, pp.40-41, 1985.
    [11]. Eugene I. Rivin, Stiffness and Damping in Mechanical Design, Marcel Dekker, Inc, pp. 52-72, 1999.
    [12]. W. Heylen, S. Lammens, P. Sas, Modal analysis Theory and Testing , Prentice Hall Inc, 1997.
    [13]. Ewins D. J., Modal Testing second edition: Theory、Practice and application, Research studies Press Ltd, England, pp. 306-309.
    [14]. S. Goldman, P. E.,Vibration Spectrum Analysis-second edition ,Industrial Press Inc. 1999.
    [15]. E. Swanson, C. D. Powell, S. Weissman,, " A Practical Review of Rotating Machinery Critical Speeds and Modes," SOUND AND VIBRATION , 2005.
    [16]. 羅武仁," 微型渦輪機轉子-軸承系統動態特性分析與測試," 碩士論文,國立清華大學動力機械工程學系,民國92年.
    [17]. W. J. Chen, Introduction to Dynamics of Rotor-Beraing Systems, Rodyn vibration analysis, Inc.
    [18].蔣小偉,熱流與動力系統實驗講義, 國立清華大學動力機械工程學系,民國98年

    無法下載圖示 全文公開日期 本全文未授權公開 (校內網路)
    全文公開日期 本全文未授權公開 (校外網路)

    QR CODE