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研究生: 游騰鈞
Yu, Teng Chiun
論文名稱: 伺服沖床之自由曲線與人機介面設計
Design of Free Motion Curves and Human-Computer Interface of Servo Press
指導教授: 左培倫
Tso, Pei Lum
口試委員: 李承和
Li, Cheng Ho
顏丹青
Yan, Dan Qing
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 71
中文關鍵詞: B-spline沖壓曲線引伸加工伺服沖床沖壓速度沖壓力
外文關鍵詞: B-spline, motion profile, drawing process, servo press, drawing speed, drawing force
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  • 摘要
    伺服沖床可透過編程精準控制沖頭滑塊之位置與速度以實現各式各樣之沖壓加工。以引伸加工為例,可縮短其製程所需時間並提升引伸深度。本研究針對引伸加工之沖壓曲線之設計與規劃方法進行討論,探討引伸加工之沖壓曲線之生成機制。
    成果為可透過輸入沖頭通過點來調整沖壓曲線,達到方便使用者規劃自由曲線之目的,並且針對引伸加工設計出曲線規劃之程式。藉由輸入簡單之加工參數即可對應出製造各種引伸加工製品之沖壓曲線。輸入加工參數後會自動產生沖頭通過之控制點,藉由控制點以B-spline產生平滑且加速度連續之沖頭運動曲線,若產生之曲線不理想也可在不影響曲線階數的情況下分別對控制點進行微調以因應不同之加工情況。


    Abstract
    Servo press has the ability to improve the formability, quality, and productivity of metal products by working with various forming curves of slide. However, the operations of free-motion function are not very intuitional and efficient for most of servo press so that it is difficult for the operator to construct self-design forming curves. Furthermore, most studies in the field of servo press only focus on the simulation of the drawing process, and rarely have experiment to support its result. While this study discuss the drawing motion design by the proposed program on the aspect of process efficiency and energy.
    In this proposed forming curves design program, operators determine the motion of slide by adjusting several control points of forming curve in a user-friendly and graphical interface. Then a calculating process based on the B-spline and curve fitting theories is applied in the program to transform settings of operator into position, speed, acceleration, and jerk information, which plays a vital role for the operator to design forming curves. Moreover, this study focus on the planning and designing the drawing motion, and discuss the mechanism of generating the drawing motion curve.
    The result of this study is, by applying the proposed program design for servo press, operators are able to create practical and satisfying forming curves more easily. Moreover, the drawing motions design by the proposed program are more efficient and energy saving.

    目錄 圖目錄 IV 表目錄 VII 第一章 前言 1 1.1 研究背景 1 1.2沖床簡介 3 1.3伺服沖床簡介 4 1.4複合驅動式沖床簡介 5 1.5運動控制 8 1.6 沖壓加工 9 1.6.1 引伸加工 10 1.6.2 引伸沖壓曲線 11 1.7 研究動機與目的 13 第二章 文獻回顧 15 2.1 伺服沖床相關研究 15 2.2 運動曲線相關研究 18 2.3 引伸速度影響之研究 22 第三章 理論分析與研究方法 27 3.1 複合驅動伺服沖床之機構設計結果 27 3.2 複合驅動伺服沖床之電控系統 30 3.3複合驅動伺服沖床之運動控制 31 3.3.1 NC檔定義 31 3.3.2 B-spline曲線規劃 33 3.3.3 Curve fitting 34 3.3.4 速度命令分布 36 3.3.5 控制機制 37 第四章 程式之設計與規劃 39 4.1 人機介面設計 39 4.1.1 使用之開發環境 40 4.1.2 曲線規劃之方法 40 4.1.3 引伸曲線規劃之方法 41 4.2 B-spline沖頭曲線插補計算 42 4.2.1 NC程式命令與控制 43 4.3 曲線規劃範例 46 4.3.1 自由曲線規劃 46 4.3.2 引伸曲線規劃 48 第五章 實驗規劃與結果 50 5.1 實驗設備 50 5.2 引伸加工實驗 51 5.2.1 實驗一、無負載下運動結果 52 5.2.2 實驗二、引伸曲線之加工成效測定 54 5.2.3 實驗三、引伸曲線-時間節省之成效 58 5.2.4 實驗四、引伸曲線-能量 61 第六章 結論 68 6.1 結論 68 6.2 未來展望 69 參考文獻 70

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