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研究生: 邱珮鈴
論文名稱: 人工搬運作業之動態評估與運動學分析
指導教授: 王茂駿
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 78
中文關鍵詞: 物料搬運作業人體運動分析步態數位人模型
外文關鍵詞: manual material handling, human movement analysis, gait, digital human modeling
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  • 摘要
    儘管自動化的生產方式已經普遍存在於現今產業製造中,但是一些工作仍須仰賴人力,以汽車組裝線而言,徒手人工物料搬運仍是常見且重要的現場工作行為,本研究透過動作擷取系統對搬運作業進行運動分析,能發覺潛在的不當工作設計與動作姿勢對人員造成的危害與風險。
    實驗以現場觀察搬運作業情形,決定重要的因子水準,包括(1)搬運重量:7公斤與14公斤(2)終點放置高度:相對膝高、肘高與肩高(3)搬運物料箱型:大箱與小箱,共三因子12個實驗組合,12位男性受試者進行重複實驗,以動作擷取系統(motion capture)、肌電訊號儀(EMG)與主觀不舒適度問卷分析各實驗組合對人體關節動作、肌肉活動度以及身體不舒適程度產生的影響與相互關係。
    研究結果顯示,對步態時間與空間參數而言,重量因子顯著影響步速、步頻、步態週期時間與站立期擺盪期比值,箱型因子顯著影響步長、步態週期時間與站立期擺盪期比值;關節活動度而言,重量顯著影響膝關節最大彎曲角度、肘關節屈伸角度範圍,高度因子顯著影響髖關節前後傾角度、肘關節活動各變項,箱型因子影響膝關節彎曲最大最小值以及肘關節活動各變項,對肌肉活動度而言,重量與高度因子皆顯著影響MVC%值,14公斤重者肌肉活動度與主觀不舒適程度皆較7公斤者高,箱型因子雖無明顯影響肌肉活動度,但是在主觀不舒適程度上卻明顯影響上肢與背部,終點放置高度應設在肘高附近為佳。
    以本研究人體真實動作和關鍵動態資料為基礎建立的數位人模型,有助於在虛擬環境中對不同工作性質、環境因素、連續性搬運作業的動作模擬,更能呈現實際情況。


    Abstract
    Although the automatic manufacturing technique is broadly adopted by modern manufacturing industry, manual materials handling task is still necessary. This study aims to evaluate the potential risk from inappropriate MMH task design and working posture, and determine the effects and correlations among human movement, muscle activity and body discomfort rating.
    For the experiment design, an experiment with 12 heath male subjects was conducted. The experimental factors include (1) carrying load weight: 7kg and 14kg (2) shelf height: knee height, elbow height and shoulder height (3) box size: big size and small size. The response variables are (1) gait parameters in time and space, (2) joint motion for the kinetic and kinematics analysis, (3) muscle activity levels with EMG, (4) subjective body part discomfort rating.
    The results indicate that weight factor had significantly effect on gait speed, steps per minute, gait cycle time, the ratio of stance time and swing time, maximal flexion angle of knee joint and the range of motion(ROM) of elbow joint. Shelf height had significantly effects on hip flexion and elbow ROM. Box size factor had significantly effect on stride length, gait cycle time, the ratio of stance time and swing time, knee joint elbow ROM. For the muscle activity levels with EMG, load weight and shelf height both affected the %MVC significantly. When the subjects carrying a load of 14kg, the muscle activity and the subjective body part discomfort rating are both higher than that of 7kg. The box size had effect on the body part discomfort rating of upper extremity and back. For the kinetic and kinematics analysis, the shelf height around elbow height was better than the other two height levels.
    The finding of this study can be used to generate digital human model motion based on real human motion data and key frame information. Thus, the MMH task simulation in virtual reality environment can represent the actual situation.

    目錄 摘要 I Abstract II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 X 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的 4 1.4 研究架構 5 第二章 文獻探討 6 2.1 人工物料搬運作業 6 2.1.1工作姿勢 6 2.1.2動作與關節活動度 8 2.1.2.1上肢 9 2.1.2.2下肢 10 2.1.3施力與肌肉活動度 11 2.2 動作擷取與動作分析 12 2.2.1動作擷取與分析技術 12 2.2.2動作預測 14 2.2.3數位人技術 15 2.3 主觀心理量化評估 16 第三章 研究方法 18 3.1 現場調察 18 3.1.1 搬運型態 19 3.1.2 步行距離 20 3.1.3 搬運重量 21 3.1.4 作業高度 21 3.1.5 料箱尺寸 23 3.2 實驗設計 24 3.2.1 受試者 24 3.2.2 實驗因子 24 3.2.3 相依變項 27 3.2.4 實驗流程 29 3.3 實驗環境 30 3.3.1 實體空間設置 30 3.3.2 虛擬場景建立 31 3.3.3 人體骨架模型建立 32 3.4 實驗設備與儀器 35 3.4.1 動作捕捉儀 35 3.4.2 動作擷取軟體 36 3.4.3 肌電訊號儀 36 3.4.4 動作分析軟體 37 3.4.5 實驗輔具 37 3.5 分析方法 38 3.5.1 數據擷取方法 38 3.5.2 統計分析方法 39 第四章 研究結果與討論 40 4.1 步態參數分析 40 4.1.1 步速 41 4.1.2 步長 42 4.1.3 週期時間 43 4.1.4 站立期與擺盪期百分比 44 4.2 運動學與運動力學分析 45 4.2.1 下肢關節活動度 47 4.2.2 上肢關節活動度 51 4.2.3 動態時間分析 56 4.3 肌肉活動度分析 61 4.4 主觀不舒適評比 64 4.5 動作資料之應用 68 第五章 結論與建議 69 5.1 物料搬運作業改善建議 69 5.2 動態人體動作資料之應用 70 5.3 未來發展 70 參考文獻 71 附錄 主觀不舒適評比問卷 76

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