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研究生: 吳聖凱
Wu, Sheng-Kai
論文名稱: 具可變壓直流鏈及容錯能力之電動車永磁同步馬達驅動系統
AN ELECTRIC VEHICLE PERMANENT-MAGNET SYNCHRONOUS MOTOR DRIVE WITH VARIED-VOLTAGE DC-LINK AND FAULT-TOLERANT CAPABILITIES
指導教授: 廖聰明
Liaw, Chang-Ming
口試委員: 陳景然
Chen, Ching-Jan
劉添華
Liu, Tian-Hua
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 電機工程學系
Department of Electrical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 英文
論文頁數: 193
中文關鍵詞: 電動車內置磁石式永磁同步馬達無位置感測蓄電池超電容介面轉換器CLLC諧振轉換器隔離轉換器切換式整流器再生煞車電網至車輛車輛至家庭車輛至電網能源收集
外文關鍵詞: EV, IPMSM, sensorless, battery, supercapacitor, interface converter, CLLC resonant converter, isolated converter, switch-mode rectifier, regenerative braking, G2V, V2H, V2G, energy harvesting
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  • 本論文旨在開發一具可變壓直流鏈及容錯能力之電動車永磁同步馬達驅動系統,於閒置模式中,其可執行能源收集及聯網操作。馬達驅動系統之直流鏈電壓,由蓄電池經雙向全橋式直流/直流介面轉換器供給,其可低於或高於電池電壓,藉以提高能量轉換效率。而全橋式轉換器亦與一升/降壓轉換器並聯,使其具容錯能力,當馬達於直流鏈電壓高於電池電壓之速度區間時,可自動以兩臂形成交錯式介面轉換器。另外,超電容經單臂升/降壓轉換器介接至馬達驅動器之直流鏈,其可協助電池於馬達急加速時提供能量,並儲存再生煞車之回送能量。
    首先,建構具換向功能及動態控制之標準電動車內置磁石式永磁同步馬達驅動系統,提出許多量測結果用於實驗性能評估。爾後,開發一可變換頻率之高頻注入無位置感測電動車內置磁石式永磁同步馬達驅動系統,並與標準驅動器進行比較評估。
    在電動車閒置下,藉外加三相變頻器及雙向CLLC諧振直流/直流轉換器,所開發之電動車馬達驅動系統可施行電網至車輛及車輛至電網之操作。於電網至車輛模式中,三相變頻器操作成切換式整流器,由電網對車載電池進行充電。至於車輛至電網模式,電池可藉相同之變頻器,供給當地負載及預設功率至電網。
    最後,配置兩種能源收集系統於所研製之電動車驅動器。車頂之太陽光伏可於任何情況下,通過一升壓直流/直流轉換器直接對電池充電。而於閒置下,透過適當建構之集成架構,亦可藉屋頂之太陽光伏、可取用之直流電源或三相/單相交流電源,對車載電池進行輔助充電。


    This thesis develops an electric vehicle (EV) interior permanent-magnet synchronous motor (IPMSM) drive with varied-voltage DC-link and fault-tolerant capability. In idle condition, the developed EV drive can be arranged to conduct energy harvesting and grid- connected operations. The motor drive is powered from the battery via an H-bridge bidirectional DC/DC converter. The DC-link voltage can be lower or higher than battery voltage to improve the energy conversion efficiency. The H-bridge converter is further paralleled by a one-leg boost-buck converter to possess fault-tolerant capability. Within the speed range with DC-link voltage being higher than battery voltage, the interleaved interface converter with two cells is automatically formed. In addition, a supercapacitor (SC) is interfaced to the motor drive DC-link through a one-leg boost-buck converter. It can discharge energy to assist the motor rapid acceleration and store the recovered regenerative braking energy.
    The commutation and dynamic controls for a standard EV IPMSM drive are made. A lot of measured results are presented for experimental performance evaluation. Then a high-frequency injection (HFI) position sensorless controlled EV IPMSM drive with changed injection frequencies is developed. Its comparative evaluation to the standard drive is also conducted.
    In idle condition, the grid-to-vehicle (G2V) and vehicle-to-grid (V2G) operations of the developed EV motor drive can be performed using the externally added three-phase inverter and bidirectional CLLC resonant DC/DC converter. In G2V operation, the three-phase inverter is operated as a switch-mode rectifier (SMR) to perform the on-board battery charging from the utility grid. As to the V2G operation, the battery can power the local loads and discharge the preset power back to the grid via the same inverter.
    Finally, two energy harvesting systems are equipped in the developed EV drive. The EV roof photovoltaic (PV) can directly charge the battery under any conditions via a boost DC/DC converter. In idle condition, through the properly constructed integrated schematic, the house roof PV, the available DC or the three-phase/single-phase AC source can conduct the on-board battery auxiliary charging.

    LIST OF CONTENTS Page ABSTRACT i ACKNOWLEDGEMENT ii LIST OF CONTENTS iii LIST OF FIGURES viii LIST OF TABLES xxiii LIST OF SYMBOLS xxv LIST OF ABBREVIATIONS xxxvii CHAPTER 1 INTRODUCTION 1 CHAPTER 2 INTRODUCTORY ELECTRIC VEHICLES AND PERMANENT-MAGNET SYNCHRONOUS MOTORS 6 2.1 Introduction 6 2.2 Overview of Electric Vehicles 6 A. Classifications 6 B. Power Control Units 8 C. EV Load Model 9 2.3 Energy Storage Devices 11 A. Battery 11 B. Supercapacitor 12 C. Possible Interconnected Schematics of Battery and SC 12 2.4 Introduction to G2V and V2G Operations 14 2.5 Interface Converters 15 A. DC/DC Converters 15 B. Switch-mode Rectifiers 17 C. Inverters 19 2.6 Some Existing EV Bidirectional Chargers 20 2.7 Introduction to PMSM Drives 22 A. Some Key Issues of an EV PMSM Drive 22 B. Motor Structures . 22 C. Physical Modeling . 24 D. Parameter Estimation of the Employed PMSM . 26 E. Commutation Shift . 29 CHAPTER 3 STANDARD EV INTERIOR PERMANENT-MAGNET SYNCHRONOUS MOTOR DRIVE 30 3.1 Introduction 30 3.2 System Configuration and Functional Description 30 A. System Configuration 30 B. Functional Descriptions 30 3.3 Basic IPMSM Drive 33 A. Power Circuit 33 B. Control Schemes 35 C. Digital Control Environment 39 3.4 Battery Interface DC/DC Converter 40 A. Power Circuit 43 B. Control Schemes 44 C. Performance Evaluation of Battery Interface Converter 50 3.5 Evaluation of the Battery Powered EV IPMSM Drive 51 A. Acceleration/Deceleration and Reversible Operation 51 B. Steady-state Characteristics 52 C. Speed Dynamic Response 53 D. Programmed Speed Pattern Evaluation 53 E. Fault Tolerant Capability 55 F. Energy Conversion Efficiency Assessment 56 3.6 Effectiveness of Adjustable DC-link Voltage 60 3.7 SC Interface Converter 68 A. Equivalent Circuit Parameter Estimation 68 B. Power Circuit 71 C. Control schemes 72 D. Experimental Performance Evaluation 73 3.8 EV IPMSM Drive Powered by Battery and SC 74 A. Hybrid Energy Operation Management 74 B. Experimental Verification 76 C. Interleaving Operation 80 3.9 Dynamic Braking 81 CHAPTER 4 POSITION SENSORLESS EV INTERIOR PERMANENT- MAGNET SYNCHRONOUS MOTOR DRIVE 83 4.1 Introduction 83 4.2 Comparative D-axis and Q-axis Injection Characteristics 83 4.3 HFI Position Sensorless IPMSM Drive with D-axis Fixed Injected Frequency 87 A. System Configuration and Operation Principle 87 B. System Parameters 88 C. Measured Results 89 4.4 HFI Position Sensorless IPMSM Drive with Q-axis Fixed Injected Frequency 99 A. Control Scheme and Comparative Expression 99 B. Measured Results 99 4.5 HFI Position Sensorless IPMSM Drive with D-axis varied Injected Frequency 106 A. System Configuration and Operation Principle 106 B. Measured Results 107 CHAPTER 5 GRID-CONNECTED OPERATIONS OF THE DEVELOPED EV IPMSM DRIVE WITH GALVANIC ISOLATION 117 5.1 Introduction 117 5.2 Bidirectional CLLC Resonant DC/DC Converter 117 A. Operation Principle 117 B. Design of System Components 120 C. Measured Results 124 5.3 G2V Charging Operation 127 5.3.1 Single-phase SMR Based G2V Battery Charger 127 A. System Configuration 127 B. Single-phase Boost SMR 129 C. Measure Results 130 5.3.2 Three-phase SMR Based G2V Battery Charger 131 A. System Configuration 131 B. Measured Results 134 5.4 V2H and V2G Discharging Operation 136 5.4.1 V2H Operation 137 A. Power Circuit 137 B. Modeling of 1P3W Inverter 139 C. Control Schemes 140 D. Experimental Results 141 5.4.2 V2G Operation 145 A. System Configuration 145 B. Control Schemes 146 C. Experimental Results 148 CHAPTER 6 ENERGY HARVESTING SYSTEM 153 6.1 Introduction 153 6.2 System Configuration 153 6.3 EV PV Harvester 153 A. Power Circuit 154 B. Current Control Scheme 156 C. Experimental Results 156 6.4 Plug-in Energy Harvesting Scheme with Three-phase AC input 157 A. Power Circuit and Operation Principle 157 B. Design of Power Circuit Components 159 C. Voltage Control Scheme 160 D. Battery Interface DC/DC Buck Converter 163 E. Experimental Results 164 6.5 Plug-in Energy Harvesting Scheme with Single-phase AC Input 168 A. Single-phase Bridgeless Boost SMR 169 B. Experimental Results 172 6.6 Plug-in Energy Harvesting Scheme with DC Source Input 176 A. Power Circuit 176 B. Control Schemes 179 C. Experimental Results 181 CHAPTER 7 CONCLUSIONS 184 REFERENCES 186

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