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研究生: 褚修瑋
Chu, Hsiu-Wei
論文名稱: 回收再製造管理具來源不確定性之共用元件
Manage Recycling and Remanufacturing of Common Components with Sourcing Uncertainty
指導教授: 蘇哲平
Su, Jack. C. P.
吳政鴻
Wu, Cheng-Hung
口試委員: 洪一薰
Hong, I-Hsuan
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 72
中文關鍵詞: 再製造共用元件隨機最佳化動態規劃
外文關鍵詞: remanufacturing, common component, stochastic optimization, dynamic programming
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  • 本研究探討回收具有來源不確定性之共用元件,再製造後銷售產品到市場之問題。系統生產兩種共用同一回收核心元件之再製造產品,分別滿足高級 (high end) 與普通 (low end) 兩種市場需求。每一期,企業必須根據存貨水準決定共用核心元件回收量、兩種產品的再製造量、以及兩種產品的供給量。每期可回收的核心共用元件數量是隨機變數。決策變數間的相依性與回收數量的不確定性使得本問題變得非常複雜。若無妥善的管理機制將導致企業利潤顯著降低。本研究利用連續決策過程 (Sequential Decision Process) 建構數學模式,並運用數值迭代法 (Value Iteration Algorithm) 有效率求解,目標是最大化產品規劃周期內總利潤。求得之穩態解有助於探討決策變數與存貨水準間的關係,最後我們還探討可回收數量變異對於決策變數的影響。


    This paper presents a dynamic stochastic optimization model to jointly determine marketing and operations decisions in a remanufacturing system. In the system, two remanufactured products share a common recycled core component. One remanufactured product is for the high end market and the other is for the low end market. The company has to decide how many common core components to recycle, how many high end and low end products to remanufacture, and how many high end and low end products to sell in each period given the market conditions. The main source of the uncertainty is the number of the common recycled core component available in each period. The inter-dependence among decision variables and the uncertainty make this problem extremely complicated. Without proper control policies, the company will result in significantly lower profits.
    Sequential decision processes are used to formulate the problem. The objective is to maximize the sum of total profits over the planning horizon. Efficient value iteration algorithm is developed to solve the problem. The stationary solutions provide relationships between values of decision variables and inventory levels. The impact of the uncertainty is also discussed.

    摘要 i Abstract ii 目錄 iii 圖目錄 v 表目錄 iv 第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 3 1.3 研究方法與步驟 3 1.4 研究架構 5 第二章 文獻探討 6 2.1 產品獲得及逆物流管理議題 7 2.2 再製造作業及存貨管理議題 9 2.3 逆物流及其他相關管理議題 10 2.4 模組化與共用元件設計 11 2.5 產品銷售與營運管理 12 2.6 動態規劃 13 2.7 小結 14 第三章 問題描述與模式建構 15 3.1 問題描述與假設 15 3.2 問題模式之參數與決策變數 17 3.3 數學模式建構 19 3.4 求解數學模式之演算法 24 第四章 模型分析與比較 28 4.1 執行系統環境與邏輯 28 4.2. 績效比較 29 4.2.1 實驗設計介紹 29 4.2.2 程式驗證與模擬比較 31 4.3 現況介紹 35 4.4 模型績效表現與分析 38 4.5 小結 43 第五章 數值分析 44 5.1 統計分析介紹 44 5.2 結果觀察與分析 45 5.3 小結 63 第六章 結論與未來研究 64 6.1 結論 64 6.2 未來研究 65 參考資料 66 附錄 A. 70 附錄 B. 72

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