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研究生: 許永昱
論文名稱: 底膠填充(Underfill)材料在不同環境及介面條件下之介面剪力強度與破壞模式分析
指導教授: 葉銘泉
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2001
畢業學年度: 89
語文別: 中文
論文頁數: 82
中文關鍵詞: 底膠填充覆晶熱膨脹係數環氧樹脂
外文關鍵詞: underfill, flip chip, coefficient of thermal expansion, epoxy
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  • 電子產業之快速發展,電子產品除追求高速度,多功能之設計外,外形輕、薄、短、小亦為發展趨勢,有別於一般傳統封裝之覆晶(flip chip)因具備眾多優點,而於現今封裝技術中,有舉足輕重的角色;為提升覆晶之可靠度需藉由一特殊材料,稱為底膠填充(underfill),以降低於覆晶凸塊之應力與應變集中現象,但此種底膠填充材料與一般電路版之黏著強度優劣,為影響覆晶元件可靠度之重要因素。
    本研究藉由實驗模擬元件所可能遭遇之環境,將熱力環境與溼度環境交互影響後,依不同之應變速率及不同的黏著介面,進行剪力試驗,得知升高溫度與濕度,介面強度皆會因材料軟化與水氣滲入,造成介面剪力強度明顯下降,且不論經歷何種環境歷程與實驗條件,試片破壞面皆發生於防焊漆與FR-4間,故所得之強度為防焊漆與FR-4之黏著強度;而比較不同之黏著介面,發現於相同環境下,底膠填充與FR-4面黏著之介面強度值,較防焊漆與FR-4之黏著強度值為高。

    故可知防焊漆與FR-4間,較易受溫度與濕度影響其介面黏著強度,且鑑於一般電路板表面皆塗覆防焊漆,因此可知防焊漆與FR-4黏著面抵抗因溫度與濕度造成黏著強度下降,為提升電子元件可靠度之重要關鍵。


    摘要 圖表目錄 Ⅳ 一、 前言 1 二、 文獻回顧 3 2-1 覆晶(Flip Chip)簡介 3 2-2 溫度與濕度對底膠填充材料機械性質之影響 4 2-3 材料配方對底膠填充材料機械性質之影響 5 2-4 底膠填充材料對覆晶可靠度之關係 5 2-5 底膠填充材料之介面脫層行為 6 2-6 Over Lap部份應力分佈之彈性分析(Elastic Analyses) 7 2-7 Over Lap部份應力分佈之彈性-塑性分析(Elastic-Plastic Analyses) 7 2-8. 黏著層之幾何效應 8 三、 實驗內容及程序 9 3-1 儀器簡介 9 3-1.1 Instron-8848型微拉力萬能試驗機 3-1.2 恆濕恆溫爐 3-1.3 超音波清洗機 3-1.4 烘烤用加熱平板 3-1.5 熱風循環可程式無塵烤箱 3-1.6 鑽石切割機 3-2 試片製作及檢測 11 3-3 實驗方法及程序 12 3-3.1 實驗室環境下,底膠填充材料與防焊漆面黏著之介 面剪力試驗 3-3.2 實驗室環境下,底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 3-3.3 25℃/60%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 3-3.4 25℃/60%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 3-3.5 25℃/95%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 3-3.6 25℃/95%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 3-3.7 60℃/60%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 3-3.8 60℃/60%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 3-3.9 60℃/95%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 3-3.10 60℃/95%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 四、 結果與討論 16 4-1 實驗室環境下,底膠填充材料與防焊漆面黏著之介 面剪力試驗 17 4-2 實驗室環境下,底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 18 4-3 25℃/60%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 20 4-4 25℃/60%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 21 4-5 25℃/95%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 22 4-6 25℃/95%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 23 4-7 60℃/60%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 24 4-8 60℃/60%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 25 4-9 60℃/95%RH底膠填充材料與防焊漆面黏著之介 面剪力試驗 25 4-10 60℃/95%RH底膠填充材料與純FR-4板材面黏著 之介面剪力試驗 26 4-11 綜合比較與討論 26 五、 結論 29 六、 參考文獻 30

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