研究生: |
許維中 Hsu, Wei-Chung |
---|---|
論文名稱: |
六維運動量測裝置量測五軸工具機之誤差 Measurement of Errors of Five-Axis Machine Tools using 6D-MMD |
指導教授: |
雷衛台
Lei, Wei-Tai |
口試委員: | |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2009 |
畢業學年度: | 97 |
語文別: | 中文 |
論文頁數: | 88 |
中文關鍵詞: | 六維運動量測裝置 、史都華平台 、最小平方法 、體積誤差 、誤差建模 |
相關次數: | 點閱:3 下載:0 |
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六維運動量測裝置(Six Degree of Freedom Motion - Measurement Device,6D-MMD)為史都華平台機構之一應用,將六隻連接伸縮桿改成被動式精密量測球桿,當上下平台因CNC工具機驅動定位而產生相對運動,可從量測得六隻雙球桿桿長值的變化,計算出上下平台間6D相對運動的關係,即得出CNC工具機驅動定位之位置及轉動角。
本論文首先藉由誤差建模,說明六維運動量測裝置的量測值與誤差項之間的關係;接著,以最小平方法擬合計算出CNC工具機的運動軸線。隨後,建立標準量測程序,以取得必要的量測值;最後,根據理想量具與特定機構參數,以6D-MMD量測值推算出五軸CNC工具機中的各項聯結誤差項。
如此,便可以量測出CNC工具機每個線性軸與轉動軸之定位誤差。以三線性軸的CNC工具機為例,每軸六個定位誤差,再加上三軸彼此間的三個垂直度誤差,總共有21個誤差項可被量測。而在五軸同動工具機上,則增加轉動軸每軸6個定位誤差項,和5個軸線偏心與偏轉誤差項,以及床台誤差項等,經整併計算,六維運動量測裝置共可在一次架設量測中求得43項體積誤差,實為量具系統發展之創舉。
本論文最後以模擬五軸工具機各項誤差與運動的方式,以設定的各項誤差參數,實際製造出與六維運動量測系統量測值具有一樣意義的數據;隨後將數據代入數據處理程式中,直接算得各項聯結誤差與運動位置誤差,以驗證數據處理的理論與可行性,模擬結果證實能確實計算出各項設定的誤差項。
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