摘要
本研究的目的是以製造的角度去建立設計單位應遵守的的設計屬性與規範，並建立設計單位績效表現的評量系統。本研究以電子組裝業為例，從製造以往所發生的問題點，包括SMT線、後段組裝、測試到包裝全部包含其中，利用失效模式效應分析(Failure Mode and Effects Analysis, FMEA)、特性要因分析(Cause and Effect Diagrams)以及故障樹分析(Fault Tree Analysis, FTA)分析問題點，以追蹤因設計缺失所導致的問題點並建立設計屬性與設計時的檢核表作為避免問題點重複發生的預防機制，以求可以在產品設計階段將後續製造所可能產生的問題點design out以縮短因發生問題點所造成的產品延誤上市，進而提升企業的競爭優勢。
本研究成果包括：
1.利用失效模式效應分析(Failure Mode and Effects
Analysis, FMEA)、特性要因分析(Cause and Effect
Diagrams)以及故障樹分析(Fault Tree Analysis, FTA)
分析製造問題點進而推導出設計單位之設計屬性與規範
2.以程式(Visual Basic Application; VBA)建構設計單位
績效回饋與評量系統，使本研究所建立之設計規範除參
考作用外更增加實際的評量價值。主要功能包含：
i.檢視問題點編碼表；
ii.選擇問題點失效碼以檢視單一問題點的資料；
iii.以發生階段為基礎檢視各階段所產生過之問題點類
型；
iv.以檢核項目為基礎評量設計單位績效。

Abstract
Because design has performed impacts on the manufacturing results, this research intended to use the failures occurred in the manufacturing stage as the sources for problem prevention to design-in mechanism for designers to design out future manufacturing problems. Using notebook computer manufacturing as an example, the research established an failure mode and effect analysis and used extended form for Fault tree analysis and Cause and Effect diagram to support the failure analysis and identified failure prevention design guidelines and checklist for designers to follow. In addition, a design performance measurement system based on the designers’ compliance to the design guidelines was developed. It is the author’s belief that having a designer’s performance measurement indices considering the manufacturing perspectives will give designers incentives to create a better design for manufacturing.
The contributions of the research include:
1.Established an Extended Failure Mode and Effect
Analysis mechanism, which create design guidelines
and checklist to avoid future occurrence of the
manufacturing failures.
2.Established a prototype Excel and Visual Basic
based software application allowing easy
assessment of design performance from the
manufacturing perspective.

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