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研究生: 金崇碩
Chin, Tsung-Shou
論文名稱: 以超高頻(40.68 MHz)電漿輔助化學氣相沉積系統成長微晶矽薄膜之研究
Study on Very High Frequency (40.68 MHz) PECVD Growth of Microcrystalline Silicon Thin Films
指導教授: 黃金花
Huang, Jin-Hua
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 材料科學工程學系
Materials Science and Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 84
中文關鍵詞: 微晶矽超高頻電漿
外文關鍵詞: microcrysatlline silicon, VHF
相關次數: 點閱:2下載:0
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  • 本論文探討利用超高頻電漿化學氣相沉積(VHF-PECVD)在不同製程壓力、電漿功率、氫流量、矽甲烷流量與溫度下成長微晶矽薄膜,並分析微晶矽薄膜的鍍膜速率、結晶率、晶粒大小、能隙及電導率以利將來用於矽薄膜太陽能電池。
    在微晶矽薄膜太陽能電池內,本質微晶矽薄膜為主要產生電子電洞對處,所以其薄膜特性對於矽薄膜太陽能電池極為重要,又因微晶矽薄膜吸收係數小,需要較厚的厚度才能產生較多的電子電洞對,所以沉積速率會影響微晶矽太陽能電池製造成本,在本實驗以本質微晶矽薄膜的沉積速率來看,最快速率發生在製程壓力4torr、電漿功率400W、氫流量600sccm、溫度200℃、矽甲烷流量40sccm時。本實驗中結晶率最大時發生在製程壓力7torr、電漿功率300W、氫流量1000sccm、溫度200℃、矽甲烷流量30sccm時。依據不同條件可調變能隙範圍在1.4eV~2.0eV。電導率愈高,使得在本質微晶矽薄膜的載子傳輸較不受阻而能達電極形成較大的光電流,電導率最高時發生在製程壓力2torr、電漿功率300W、氫流量400sccm、溫度300℃、矽甲烷流量15sccm時。由本實驗結果看來本質微晶矽薄膜在製程壓力4torr,電漿功率400W,氫流量600sccm,溫度200℃,矽甲烷流量15sccm時有較好的特性。


    In this thesis, the effects of process pressure, plasma power, hydrogen flow rate, silane flow rate and temperature on the growth of three kinds of silicon thin film, i.e. intrinsic microcrystalline, p-type and n-type silicon thin film via very-high-frequency PECVD (VHF-PECVD) were systematically discussed. Moreover, various electrical and structural properties such as deposition rate, crystallinity, grain size, energy band gap, conductivity, doping concentration and diffusion length were investigated thoroughly for the application of silicon thin film solar cells.
    On the basis of literature, the deposition rate and crystallization are important factors to affect the performance of silicon thin film. Hence, these two parameters provide a starting-point in our study. The largest deposition rate was found to be a process pressure of 4 torr, plasma power of 400W, hydrogen flow rate of 600sccm, temperature of 200℃ and silane flow rate of 40sccm. Moreover, the best crystallization was found to be a process pressure of 7torr, plasma power of 300W, hydrogen flow rate of 1000sccm, temperature of 200℃ and silane flow rate of 30sccm. Energy band gap could be varied from 1.4eV to 2.0eV under different environment. The transportation of carriers between intrinsic microcrystalline silicon thin film and solar cell electrode is better for the higher electrical conductivity to generate large photo-current. The highest electrical conductivity was observed to be a process pressure of 2 torr, plasma power of 300W, hydrogen flow rate of 400sccm, temperature of 300℃ and silane flow rate of 15sccm. The optimum behavior was performed in a process pressure of 4 torr, plasma power at 300W, hydrogen flow rate of 600sccm, temperature of 200℃, silane flow rate of 15sccm.

    第一章 序論……………………………………………………………1 1-1簡介……………………………………………………………1 1-2 研究動機………………………………………………………3 第二章 文獻回顧………………………………………………………5 2-1太陽能電池發電原理…………………………………………5 2-1-1 短路電流與開路電壓……………………………………5 2-1-2 太陽能電池轉換效率……………………………………8 2-2 氫化矽薄膜沉積原理………………………………………13 2-3 矽薄膜成長機制……………………………………………14 2-3-1 氫化微晶矽薄膜成長機制……………………………14 2-3-2 氫化微晶矽薄膜成長模型……………………………16 2-4 氫化微晶矽薄膜特性………………………………………19 2-5 氫化微晶矽薄膜結構………………………………………24 2-6 矽薄膜太陽能電池…………………………………………25 2-6-1 矽薄膜太陽能電池進展………………………………25 2-6-2 堆疊式矽薄膜太陽能電池……………………………27 2-7 超高頻電漿輔助化學氣相沉積……………………………31 第三章 實驗儀器及量測儀器………………………………………32 3-1 超高頻電漿化學氣相沉積(40.68Hz)……………………32 3-2 拉曼光譜儀…………………………………………………34 3-3 X光繞射儀…………………………………………………35 3-4 場發射掃描式電子顯微鏡…………………………………37 3-5 □–step薄膜測厚儀…………………………………………38 3-6 霍爾量測……………………………………………………38 3-7 可見光-紫外光光譜儀………………………………………41 3-8 原子力顯微鏡………………………………………………42 第四章 實驗步驟……………………………………………………44 4-1 試片清洗……………………………………………………44 4-2 矽薄膜成長流程……………………………………………45 第五章 實驗量測與分析………………………………………………47 5-1 本質微晶矽薄膜分析………………………………………47 5-1-1 鍍膜速率分析…………………………………………47 5-1-2 拉曼光譜之結晶率分析………………………………52 5-1-3 X光繞射之粒徑大小分析……………………………58 5-1-4 穿透光譜之能隙分析…………………………………64 5-1-5 電導率分析……………………………………………69 5-1-6 掃描式電子顯微鏡表面分析…………………………74 5-1-7 原子力顯微鏡粗糙度分析……………………………75 5-1-8 微晶矽薄膜最佳條件…………………………………77 第六章 結論………………………………………………………… 78 6-1 結論………………………………………………………78 6-2 未來工作…………………………………………………81 參考文獻………………………………………………………………82

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