研究生: |
黃雅亭 Huang, Ya-Ting. |
---|---|
論文名稱: |
整合視覺辨識與雷射回授之晶圓級自動化雙探針檢測平台系統建立 Establishment of Automated Dual-Probing Wafer Testing System Based on Integration of Visual Identification and Laser Sensor |
指導教授: |
陳榮順
Chen, Rong-Shun |
口試委員: |
白明憲
Bai, Ming-Sian 陳宗麟 Chen, Tsung-Lin |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2018 |
畢業學年度: | 106 |
語文別: | 中文 |
論文頁數: | 73 |
中文關鍵詞: | 晶圓檢測 、雙探針系統 、視覺辨識系統 、雷射位移感測器 、自動化探針座 |
外文關鍵詞: | Wafer-level Testing, Automated Dual-probing System, Visual Identification, Laser Sensor, Motorized Micro Positioner |
相關次數: | 點閱:1 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本研究致力於晶圓級自動化檢測平台系統之建立。以LabVIEW程式製作之人機介面,將視覺辨識系統之實驗值、雷射位移感測器讀取的數值、晶圓移動平台之座標和目標座標整合在一起,並利用程式將晶圓位置與定位自動化。
商用半導體和微機電結構的量測系統分為固定式探針卡與通用型探針台,固定式探針卡,會因為結構不同而受到限制,不適合尚未量產的產品,通用型探針台不但依賴人工,也缺乏穩定性與重複性。在商業上無法達到需求,在未來也可能因為日益微小的結構造成對位上的困難。為了解決上述問題,本研究致力於開發自動化對準之晶圓級檢測系統,所建立之平台搭配視覺辨識系統、雷射位移感測器、自動化探針座系統、晶圓移動平台,以視覺辨識系統找出晶圓與晶圓移動平台的旋轉角度,以及定出新的座標,接著利用雷射位移感測器回授自動化探針系統之探針位置,對準晶圓以進行量測。此外本研究建立之平台亦可以透過整合不同功能的探針頭,進行多元化的量測行為,以符合自動化量測微機電晶圓之功能。
This thesis develops an automated wafer-level testing system, using visual and Laser as the sensing devices, which can be the platform of MEMS measurement at wafer level. The proposed system involves the development of human-machine interface and precisely positioning control, which includes camera module for visual identification, motorized micro positioners and laser sensors for probe positioning automated, wafer movable stage for the wafer positioning. With the LabVIEW based human-machine interface, the visual identification, the position feedback from laser sensor, the wafer movable stage and device coordinates on the wafer can be monitored during the measuring process. The LabVIEW-based program is implemented to achieve the automatic control of wafer positioning and measuring.
There are mainly two kinds of systems, probe card system and custom probing equipment, are utilized to measure commercial semiconductor and MEMS structures. Probe card system, which is limited by fixed structure, is not an appropriate approach to be used in developing stage. On the other hand, custom probing equipment, depending on manual operation, is short of stability and repeatability. The automated positioning wafer-level test platform developed in this work can solve the mentioned problem above.
Visual identification system is used to define the coordinate of devices and to fix the angle error between wafer and movable stage. Visual identification system can identify the center coordinate of a mark, and calculate the new coordinate and the angle error between the wafer and movable stage. The new coordinate of device can be thus calculated from two coordinates. Then the automated positioning system will drive the motorized micro positioner to the target position. Laser sensor is used as the feedback of the motorized micro positioner, which has ± 10 µm error in positioning. When the probes arrive above the target position, the micro positioner will lower the probes to the proper position to start the measurement. Compared with traditional measuring approach, this work offers a rapid and stable way to measure wafers.
[1]http://www.naipo.com/Portals/1/web_tw/Knowledge_Center/Industry_Economy/publish-479.htm, January, 2016.
[2]Wendy C. Crone, "A Brief Introduction to MEMS and NEMS, " Springer Handbook of Experimental Solid Mechanics, pp 203-228.
[3]張政升,"晶圓針測尺寸變異之有限元素模擬分析",中華大學機械工程學系碩士論文,2012年8月。
[4]黃榮堂,賴文雄,"晶圓級探針卡簡介",機械工業期刊論文,251卷,260-269頁,2003年2月。
[5]http://www.quatek.com.tw/upload/website/product/download/20141201115840_799114.pdf, November, 2017.
[6]https://www.cascademicrotech.com/cn/products/probe-stations/20
0mm/summit/12k, November, 2017.
[7]K. F. Hollman, "High Resolution analytical probe station," U.S. Patent No.7023225 A1, 2004.
[8]T. R. Fredriksen and P. Villers, "Method and apparatus for targetless wafer alignment," U.S. Patent No.4328553 A, 1982.
[9]Y. S. Kim, Y. S. Ho, K. W. Yang, N. G. Dagalakis, "Design of MEMS vision tracking system based on a micro fiducial marker," Sensors and Actuators A, vol. 234, pp. 48-56, 2015.
[10]H. Xie and G. K. Fedder, "Vertical comb-finger capacitive actuation and sensing for CMOS-MEMS," Sensors and Actuators A: Physical, pp. 212-221, 2002.
[11]J. Blackwood, "Wafer-mounted micro-probing platform," U.S. Patent No.7023225 A1, 2004.
[12]陳立岡,"混合式電磁壓電致動器之設計與特性研究",國立交通大學機械工程系所碩士論文,2011年8月。
[13]朱振文,"基於雷射回授之晶圓級自動化檢測平台系統建立",國立清華大學動力機械工程學系研究所碩士論文,2018年1月。
[14]J.-Y. L. Y.-C. Chen, J.-Y. Chen, Y.-Y. Lee, and Y.-B. Chen, "Wafer Positioning by Laser Scanning Method," The SICE Annual Conference, pp. 1833-1837, 2011.
[15]https://www.ptgrey.com/support/downloads/10146, November, 2017.
[16]http://moritex.com/assets/catalog/catalog_mml-high_resolution_5
m_series.pdf, November, 2017.
[17]R. P. Wildes, J. C. Asmuth, G. L. Green, S. C. Hsu, R. J. Kolczynski, J. R. Matey, S. E. McBride, "A machine-vision system for iris recognition," Machine Vision and Applications, pp.1-8, 1996.
[18]S. K. Kopparapu, "Lighting design for machine vision application," Image and Vision Computing, pp.720–726, 2006.
[19]https://www.cepp.gov.tw/TheFiles/publication/287a095d-e481-4e71-8aab-d7d3e3e7ec77.pdf, November, 2017.
[20]http://www.keyence.com.tw/products/measure/laser-1d/index.jsp, November, 2017.
[21]H.-Y. Feng, Y. Liu, and F. Xi, "Analysis of digitizing errors of a laser scanning system," The Journal of the International Societies for Precision Engineering and Nanotechnology, vol. 25, pp. 185-191, 2001.
[22]http://www.signatone.com/pdf/CAP-946.pdf, November, 2017.
[23]http://www.quater-research.com/Motorized%20web%20pages/xyz
_ 500_mlmt.htm, November, 2017.
[24]http://www.probestation.tw/webls-zh-tw/product-Micropositioner-Manipulator-----(EB-700MR)-pro-B-03-02.html, November, 2017.
[25]http://www.1111motor.com/techinfo_02.htm, November, 2017.
[26]http://www.tanlian.tw/, November, 2017.
[27]D. S. Liu, M. K. Shih, “Experimental method and FE simulation model for evaluation of wafer probing parameters,” Microelectronics Journal, pp871-883, 2006.
[28]http://www.chipworks.com/about-chipworks/overview/blog/
survey-of-mems-microphone-technology, November, 2017.
[29]http://www.apostar.com.tw/articles/98b7d6aa.php, November, 2017.
[30]H. G. Zadeh, S. Janianpour, and J. Haddadnia, "Recognition and Classification of the Cancer Cells by Using Image Processing and LabVIEW," International Journal of Computer Theory and Engineering, Vol. 5, No. 1, pp. 104-107, 2013.
[31]史偉志,"合成馬達運動曲線改善間歇定位平台的定位時間",國立中山大學機械與機電工程學系研究所碩士論文,2006年7月。