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研究生: 藍霈萱
Lan, Pei-Shiuang
論文名稱: 液靜壓內藏式主軸之熱源探討與溫升影響分析
Heat Source and Influence for hydrostatic built-in spindle
指導教授: 林士傑
Lin, Shih-Chieh
口試委員: 宋震國
Sung, Cheng-Kuo
黃華志
Huang, Hua-Chih
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2020
畢業學年度: 107
語文別: 中文
論文頁數: 78
中文關鍵詞: 內藏式馬達液靜壓軸承主軸熱源
外文關鍵詞: built-in motor, hydrostatic bearing, heat source of spindle
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  • 本研究將針對配置液靜壓軸承的內藏式主軸進行不同溫度下性能模擬與實驗測試。液靜壓軸承相較於傳統接觸式滾動軸承,液體潤滑軸承能克服其阻尼特性較差等問題;內藏式馬達裝配精巧,同軸傳動可更精確控制轉速,兩者之搭配將提高加工水準。
    然而液靜壓軸承內部液壓油流經管路與油腔時產生之摩擦功率,與內藏式馬達運轉時產生之散失熱等熱量會直接對主軸造成影響,其溫升不只影響到金屬材質變形,同時也改變軸承內液壓油之黏滯係數數值。從理論上,可得知軸承內油膜變化會影響軸承性能,而熱量則會使主軸產生結構變形。因此透過進行液靜壓內藏式主軸之熱源探討,並搭配實驗驗證相關性能與熱變形,可進一步預測實際狀況之熱量產生,以期能更有效掌控主軸於不同溫度下的性能表現。


    Compared with traditional contact bearing, hydrostatic bearing can advance the damping performance and processing stiffness. The precision will also be improved when the hydrostatic bearing is equipped with built-in motor which can control the rotating speed more precisely.
    However, the heat power, including friction power produced when the oil flow through the tubes and recesses and motor dissipated heat etc., will affect the performance of spindle directly. The change of temperature not only causes material deformation but also transforms the viscosity coefficient of oil. In theory, the viscosity of coefficient of oil will influences the performance of hydrostatic built-in spindle. Therefore, in the research, it is expected that the calculation of heat source of hydrostatic built-in spindle and validation of experiments could further forecast the heat production, which will be in charge of the performance of the spindle under different temperatures.

    摘要 I 目錄 III 圖目錄 V 表目錄 X 第一章 序論 1 第二章 文獻回顧 4 2.1液靜壓軸承工作原理與腔壓調節機制 4 2.2主軸熱源分析與熱變形實驗方法 7 2.3液靜壓軸承熱源分析與計算方法 10 第三章 研究方法與基本理論 12 3.1液靜壓內藏式主軸之熱量來源與計算方法 13 3.2液靜壓軸承性能模擬 20 第四章 主軸熱源分析及其對系統性能之影響 30 4.1液靜壓內藏式主軸熱量來源與計算結果 32 4.2溫升對液靜壓軸承之性能影響模擬 38 第五章 主軸受溫升影響實驗 42 5.1 儀器與實驗架設 42 5.2未導入冷卻系統之液靜壓內藏式主軸溫升實驗 48 5.2.1主軸流體溫升實驗 49 5.2.2心軸熱變位實驗 55 5.2.3殼體溫升實驗 61 5.3不同溫度下液靜壓內藏式主軸之各項性能實驗 64 5.3.1主軸於不同溫升下偏擺測試 64 5.3.2主軸於不同溫度下振動測試 69 第六章 結論與未來展望 72 6.1結論 72 6.2未來展望 73 參考文獻 76

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