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研究生: 黃晟硯
論文名稱: 廢食用油製造生質柴油(Biodiesel)-新式預酯化反應流程之參數探討
指導教授: 黃世傑
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 98
中文關鍵詞: 游離脂肪酸生質柴油廢食用油預酯化反應
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  • 生質柴油是一項兼具環保及永續發展的潔淨能源。目前大部分的生質柴油是由純植物油脂製造而成,使得單位產品價格過高缺乏市場競爭性。因此若能使用廢食用油與高酸油等其他成本較低的油脂當作原料油,可大幅降低生質柴油的生產成本。不過這些低價的油脂中常含有大量的游離脂肪酸,無法直接以一般鹼製程製造生質柴油,需經由前處理將其酸價降至一定值。酸催化程序是另一種生質柴油的生產方式,其對於游離脂肪酸的甲基酯化具有反應速度快和轉化率高的優點,因此,本研究主要利用預酯化反應降低廢食用油中的游離脂肪酸含量,及利用甲醇蒸氣持續帶走酯化反應所產生之水分,降低廢食用油之含水率,使其符合後續生質柴油鹼製程所需之品質條件,以提高生質柴油的總產率。由於廢食用油之組成太過複雜,本實驗以添加不同比例之棕櫚酸於大豆油中的方式,模擬與廢食用油(5%FFA)相同酸價的大豆酸油進行預酯化反應,並藉以增加原料使用範圍,探討預酯化反應的條件,包括游離脂肪酸含量、反應溫度、觸媒用量、醇類用量等,使所探討之條件可使用於游離脂肪酸含量高的原料。由實驗結果可得,利用預酯化反應,可以有效將酸價及含水率降低,符合後續生質柴油鹼製程所需之品質條件,且模擬之大豆油所得到的預酯化參數於廢食用油非常適合。游離脂肪酸含量為5%~20%之原料油,較適合之操作條件為0.25%~0.5%硫酸觸媒、甲醇流量3.75 ml/min~7.5 ml/min及反應溫度70℃;游離脂肪酸含量超過40%之原料油較適化之操作條件則以0.5%~0.75%硫酸觸媒、甲醇流量11.25 ml/min 及反應溫度70℃為較適合之操作條件,於反應時間60分鐘內即可將酸價及含水率降至1 mgKOH/g與0.3%以下。


    總目錄 I 圖目錄 III 表目錄 IX 第一章 緒論 1 1.1 前言 1 1.2研究動機與研究目的 3 第二章 文獻回顧 6 2.1 生質柴油 6 2.1.1 生質柴油的特性與品質規範 8 2.1.2 生質柴油的生產發展與趨勢 11 2.2 油品組成 14 2.3轉酯化反應 18 2.3.1鹼催化反應 19 2.3.2鹼催化反應機制 20 2.3.3鹼催化之操作參數 21 2.3.4 酸催化反應 23 2.3.5酸催化轉酯化反應機制 24 2.3.6酸催化之操作參數 26 2.3.6.1醇類的影響 26 2.3.6.2反應溫度的影響 27 2.3.6.3酸觸媒的影響 28 2.3.6.4游離脂肪酸的影響 29 2.3.6.5水分含量的影響 30 第三章 材料及方法 31 3.1 材料與實驗藥品 31 3.2 實驗方法 33 3.2.1 大豆酸油與酸觸媒混合液的製備 33 3.2.2 反應設備 34 3.2.3 實驗流程 36 3.2.4 反應溫度的探討 36 3.2.5 酸觸媒比例的探討 36 3.2.6 甲醇流量的探討 36 3.2.7 游離脂肪酸比例的探討 37 3.2.8 廢食用油的預酯化 37 3.3 實驗檢測儀器 37 3.4 分析方法 37 3.4.1 水分測定 37 3.4.2 酸價滴定 38 3.4.3 甲基酯產率分析 39 3.4.4 GC分析條件 39 第四章 結果與討論 41 4.1預酯化反應參數探討 41 4.1.1酸價與游離脂肪酸含量關係 41 4.1.2反應溫度的影響 42 4.1.3 甲醇流量的探討 46 4.1.4酸觸媒添加比例的影響 65 4.1.5游離脂肪酸含量的影響 79 4.2廢食用油預酯化 89 第五章 結論 92 參考文獻 94

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