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研究生: 陳彥竹
Chen, Yen-Chu
論文名稱: 利用抑制機構減少 複合材料鑽孔出口脫層
Utilizing Suppressing Mechanism to Reduce Delamination in Drilling of Composite Materials
指導教授: 賀陳弘
曹中丞
口試委員: 賀陳弘
林士傑
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 71
中文關鍵詞: 脫層複合材料鑽孔抑制機構
外文關鍵詞: delamination, composite materials, drilling, suppressing mechanism
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  • 複合材料已經廣泛的被應用在航太、機械各大領域中,鑽孔加工是複合材料最常見的加工方式之一;然而此加工方法最大的顧慮在於加工過程出口處產生的脫層現象,脫層對於複合材料的加工品質會造成很大的影響,如何減少脫層現象成為複合材料加工的一項主要課題。
    本文提出使用特殊抑制機構的加工方式來改善複合材料脫層的問題,在本實驗中,使用電磁鐵當作施力來源,從鑽孔加工的反向來進行施力,並透過電來控制其電壓及施力大小;以跨距、電壓、進給為變數。由實驗得知,當電壓越大、跨距越小所產生的脫層面積越小,在最佳情況下可以達到50%改善的效果,顯示出本機構的實用性。


    Composite materials have been widely used in aerospace and other major mechanical industries. Drilling is among the most common machining operations. The serious concern of drilling is the delamination occurs at exit. How to reduce delamination becomes a major issue in machining composites. This paper presents a way of using special backup to reduce the delamination at exit in drilling composite materials. This experiment used tubular solenoid electromagnet to control the backup force which contributes to suppress the growth of the delamination at drilling exit with parameter backup ratio, voltage, feed rate. The result shows that larger voltage and smaller backup ratio, the delamination area will be smaller. At the best condition a reduction of 50% of delamination area is achieved. It shows that the proposed suppressing mechanism is feasible in practice .

    目錄 第1章 簡介 1 1-1 研究背景 1 1-2 研究動機 2 第2章 文獻回顧 8 2-1 複合材料脫層基本模型 8 2-2 進給速度影響 9 2-3 鑽頭幾何形狀影響 9 2-4 傳統背板(犧牲板)影響 10 2-5 其他影響脫層的因素 10 2-6 非傳統加工方式 11 2-6-1 水刀加工 11 2-6-2 雷射加工 11 2-6-3 超音波加工 12 2-6-4 放電加工 12 2-7 脫層檢測 12 2-7-1 超音波檢測 12 2-7-2 電腦斷層檢測 13 第3章 理論分析實驗設置 24 3-1 理論分析 24 3-1.1 傳統麻花鑽 24 3-1.2 使用抑制機構 24 3-2 實驗設置 25 3-2.1 底板 26 3-2.2 側板 26 3-2.3 上板 27 3-2.4 固定環 27 3-2.5 底座零件組合 28 3-2.6 引導裝置 28 3-3 電磁鐵控制 28 3-4 推力頭 29 3-5 加工鑽頭 29 3-6 加工試片 29 第4章 實驗步驟 44 4-1 參數設定 44 4-2 儀器準備 45 4-3 實驗流程 46 4-4 數據擷取 46 4-4.1 力量量測 47 4-4.2 脫層量測 47 4-4.3 影像處理 47 第5章 結果與討論 54 5-1 理論模擬 54 5-2 軸向力 54 5-3 鑽頭磨耗的影響 55 5-4 進給的影響 55 5-5 跨距的影響 56 5-6 電壓的影響 57 5-7 理論預測值與實驗值誤差探討 57 5-8 綜合比較 58 第6章 結論與未來展望 68 第7章 參考文獻 69

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