研究生: |
陳彥竹 Chen, Yen-Chu |
---|---|
論文名稱: |
利用抑制機構減少 複合材料鑽孔出口脫層 Utilizing Suppressing Mechanism to Reduce Delamination in Drilling of Composite Materials |
指導教授: |
賀陳弘
曹中丞 |
口試委員: |
賀陳弘
林士傑 |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2012 |
畢業學年度: | 100 |
語文別: | 中文 |
論文頁數: | 71 |
中文關鍵詞: | 脫層 、複合材料 、鑽孔 、抑制機構 |
外文關鍵詞: | delamination, composite materials, drilling, suppressing mechanism |
相關次數: | 點閱:2 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
複合材料已經廣泛的被應用在航太、機械各大領域中,鑽孔加工是複合材料最常見的加工方式之一;然而此加工方法最大的顧慮在於加工過程出口處產生的脫層現象,脫層對於複合材料的加工品質會造成很大的影響,如何減少脫層現象成為複合材料加工的一項主要課題。
本文提出使用特殊抑制機構的加工方式來改善複合材料脫層的問題,在本實驗中,使用電磁鐵當作施力來源,從鑽孔加工的反向來進行施力,並透過電來控制其電壓及施力大小;以跨距、電壓、進給為變數。由實驗得知,當電壓越大、跨距越小所產生的脫層面積越小,在最佳情況下可以達到50%改善的效果,顯示出本機構的實用性。
Composite materials have been widely used in aerospace and other major mechanical industries. Drilling is among the most common machining operations. The serious concern of drilling is the delamination occurs at exit. How to reduce delamination becomes a major issue in machining composites. This paper presents a way of using special backup to reduce the delamination at exit in drilling composite materials. This experiment used tubular solenoid electromagnet to control the backup force which contributes to suppress the growth of the delamination at drilling exit with parameter backup ratio, voltage, feed rate. The result shows that larger voltage and smaller backup ratio, the delamination area will be smaller. At the best condition a reduction of 50% of delamination area is achieved. It shows that the proposed suppressing mechanism is feasible in practice .
[1]工研院工業材料研究所市場資訊室,「複合材料用於電子電機產品專題調查」,工業技術研究院, pp. 68, 1996
[2]P.K. Mallick, Fiber-Reinforced Composites, Dekker, pp. 3-4, 1988
[3]工研院工業材料研究所市場資訊室,「複合材料用於電子電機產品專題調查」,工業技術研究院,p. 10, 1996
[4]H. Hocheng and C. K. H Dharan, “Delamination During Drilling in Composite Laminates”, Transactions of the ASME, Journal of Engineering for Industry, Vol. 112, pp. 236-239, 1990
[5]W.C. Chen, “Some Experimental Investigations in the Drilling of Carbon Fiber-Reinforced Plastic (CFRP) Composite Laminates”, International Journal of Machine Tools and Manufacture, Vol. 37, No. 8, pp. 1097-1108, 1997
[6]A. Kobayashi, Machining of plastics, McGraw-Hill, New York, 1967
[7]S. Jain and D.C.H. Yang, “Effects of Feed Rate and Chisel Edge on
Delamination in Composite Drilling”, Transactions of the ASME,
Journal of Engineering for Industry Vol. 115, pp. 398–405, 1993
[8]H. Hocheng and C.C. Tsao, “Comprehensive Analysis of Delamination in Drilling of Composite Materials with Various Drill Bits”, Journal of Materials Processing Technology, Vol. 140 .pp. 335-339, 2003
[9]H. Hocheng and C.C. Tsao, “Analysis of Delamination in Drilling Composite Materials Using Step Drill”, Proceedings 18th National Conference on Mechanical Engineering, Taipei, Taiwan, Vol. 4, pp. 895-900, 2001
[10]H. Hocheng and C.C. Tsao, “Analysis of Delamination in Drilling Composite Materials Using Core drill”, Australasian Journal of Mechanical Engineering, Vol. 1, No. 1, pp.49-53, 2003
[11]N. Bhatnagar, I. Singh and D. Nayak, “Damage Investigation in Drilling of Glass Fiber Reinforced Plastic Composite Laminates”, Materials And Manufacturing Processes, Vol. 19, No. 6, pp. 995-1007, 2004
[12]H. Hocheng and C.C. Tsao, “Effects of Exit Back-up on Delamination in Drilling Composite Materials Using a Saw Drill and a Core Drill”, International Journal of Machine Tools and Manufacture, Vol. 45, pp. 1282-1287, 2005
[13]H. Hocheng and C. C. Tsao, “Analysis of Delamination in Drilling of Composite Materials by Core-Saw Drill”, Int. J. Mater. Prod. Technol., Vol. 32, pp. 188-201, 2008
[14]C. C. Tsao, “Effect of Pilot Hole on Thrust Force by Saw Drill”, Int. J. Mach. Tools Manuf., Vol. 47, pp. 2172-2176, 2007
[15]H. Hocheng and C.C. Tsao, “Effect of Eccentricity of Twist Drill and Candle Stick Drill on Delamination in Drilling Composite Materials”, Int. J. Mach. Tools Manuf., Vol. 45, pp. 125-130, 2005
[16]C. C. Tsao, “Effect of Deviation on Delamination by Saw Drill”, Int. J. Mach. Tools Manuf., Vol. 47, pp. 1132-1138, 2007
[17]H. Hocheng, “A Failure Analysis of Water Jet Drilling in Composite Laminates”, Int. J. Machine Tools Manuf., Vol. 30, pp. 423–429, 1990
[18]M. Hashish, “Machining of Advanced Composites with Abrasive Water Jets”, Manuf. Rev., Vol. 2, pp.142–160, 1989
[19]W.E. Lawson, “Laser Cutting of Composite”, Compos. Manuf. (SMELA, USA), pp. 1–10, 1986
[20]M.D. Mello, “Laser cutting of Non-Metallic Composites”, in: Proceedings SPIE—Laser Processing: Fundamentals, Applications and Systems Engineering, vol. 668, pp. 288–290, 1986
[21]S.G. Howarth, “A.B. Strong, Edge Effects with Water Jet and Laser Beam Cutting of Advanced Composite Materials”, in: 35th International SAMPE Symposium, 1990
[22]M.C. Shaw, “Ultrasonic Grinding”, Microtechnic Vol. 10, pp. 257–265, 1956
[23]E.W. Pentland, and J.A. Ektermanis, “Improving Ultrasonic Machining Rates—Some Feasibility Studies”, ASME J. Eng. Ind., Vol. 87 pp. 39–46, 1965
[24]H. Hocheng and C.C. Hsu, “Preliminary Study of Ultrasonic Drilling of Fiber-Reinforced Plastics”, J. Mater. Process. Technol., Vol. 48, pp. 255–266, 1995
[25]W.S. Lau, M. Wang and W.B. Lee, “Electrical Discharge Machining of Carbon Fiber Composite Materials”, Int. J. Machine Tools Manuf., Vol. 30, pp. 297–308, 1990
[26]H. Hocheng and C. C. Tsao, “Computerized Tomography and C-scan for Measuring Drilling-Induced Delamination in Composite Material Using Twist Drill and Core Drill”, Engineering Materials, Vol. 339, pp 16-20, 2007
[27]G. N. Hounsfield, “Computerized Trans-Axial Scanning (Tomography) I: Description of System”, British J. Radiology, Vol. 46, pp. 1016-1022, 1973
[28]H. Hocheng and C. C. Tsao, “Effects of Special Drill Bits on Drilling-Induced Delamination of Composite Materials”, Int. J. Mach. Tools Manuf., Vol. 46, pp. 1403-1416, 2006
[29]H. Hocheng C. C. Tsao and Y. C. Chen, “Delamination Reduction in Drilling Composite Materials by Active Backup Force”, CIRP Annals - Manufacturing Technology (in press)