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研究生: 周名峰
Min-Feng Zhou
論文名稱: 可調式穩定電流的白光驅動模組
Adjustable circuit of constant current for LED driver module
指導教授: 黃惠良
Huey-Liang Hwang
黃忠民
Jung-Min Hwang
口試委員:
學位類別: 碩士
Master
系所名稱: 電機資訊學院 - 產業研發碩士積體電路設計專班
Industrial Technology R&D Master Program on IC Design
論文出版年: 2006
畢業學年度: 95
語文別: 英文
論文頁數: 70
中文關鍵詞: 白光模組
外文關鍵詞: LED module
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  • 中文摘要
    近年來,電子產品設計人員正面臨市場的挑戰,不僅面臨降低電子產品成本、縮短產品、設計週期,以及提高電子產品的性能、通用性和高可靠性等一系列問題,而且面臨著採取有效手段和採用新科技成果的有效資源問題。按照已有的電子技術,設計人員大多採用分立元
    件和參數型電源設計,開發電子產品時需要經過複雜的參數計算和較長的開發週期。然而市場競爭和新技術為廣大電子技術人員帶來了曙光,許多開發商已成功開發出可靠的模組化電源積體電路。
    利用DC/DC模組電源體積小、連接方便、性能可靠。系統設計人員正確合理地選用DC/DC模組電源可以大大地簡化電路設計和除錯,縮短產品設計週期,提高產品性能的高可靠性和系統總體設計水準。隨著微電子技術的迅猛發展、超大型積體電路的不斷湧現,電子產品對
    電源的要求更加靈活多樣化,電子設備的小型化和低成本化,使電源向輕、薄、小和高效率方向發展,而電子設備電源的模組化,智慧化已是當今電源技術發展的主流趨勢。
    ORCAD 10.5裡面所包含的PSpice是一套用於執行龐大而複雜的積體電路之模擬工作而發展出來的軟體,而它的特點包括整合性高、完整的Probe觀測功能、各種完整的進階模擬功能、模組化和階層化設計、類比行為模型、具有類比和數位模擬的能力、元件庫建立和擴充等多元化的功能,利用此軟體模擬DC/DC電源電路,然後配合建立好的LED模型,從模擬的數據和結果去設計實體化的小尺寸背光模組。
    此外,我們也驗證了模擬應用在實際實體電路的可行性。藉由模擬的結果,我們可以預先得知各種元件的參數變化和結果。因此,可以省下大量時間以及提供元件設計一個正確的方向。從本研究中,我們相信以LED代替其他的元件,去做為背光模組的光源,再配合DC/DC
    電源電路將可以應用在許多可攜帶式的光電產品。


    Abstract
    Recently, many electronic product designers have a hallenge on the requirement of the market.There are a lot of roblems including low cost of electronic products, shortening products design cycle, and higher performance, generality and high reliability. The technical staff was asked to use
    more effective method for solving these problems. According to electronic technology, most designers use distributed components and the parameter type of power supply to design products. They also need complicated parameter to compute and long working period time to research and develop the electronic products. In addition, the competitive market and new technology have brought the hope for the wide electronic technical people; a lot of company has already to build the reliable integrated circuit of power electronic module. It is convenient that utilizing dc/dc converter for obtaining smaller size, connect easily and
    reliable function. System designers choose proper dc/dc power module to obtain simple circuits and debug correctly. Therefore, it can reduce design cycle of products, increase the product reliability and enhance total design level. Because micro electronic circuits’ technique develops very quickly,there are a lot of VLSI circuits expanding so fast. The power supply is becoming more and more important in the electronic system. To make it smaller and lighter is the trend of the design direction.
    In today's market, engineers must take a design from engineering through manufacturing with shorter design cycles and faster time to market. To be successful, you need a set of powerful,intuitive, and integrated tools are the main stream for development modern electronic product.
    OrCAD 10.5 personal productivity tools have a long history of addressing these demands-and more. Designed to boost productivity for smaller design teams and individual printed circuit board (PCB) designers, OrCAD PCB design suites grow with your needs and technology challenges. The
    powerful, tightly integrated PCB design suites include design capture, librarian tools, a PCB editor, an auto/interactive router, and optional analog and mixed-signal simulator. The affordable cheaper, high-performance OrCAD product line is easily scalable with the full complement of Cadence® Allegro® PCB solutions. The OrCAD product line is owned by Cadence Design Systems, Inc. and
    supported by a worldwide network of Cadence Channel Partners. Based on above description, we also test and verify the simulation results and measurement results. It can reduce a lot of time to check the function work in simulation tool before in PCB work was done. In fact, we can use PSpice to simulate different parameters with the LED driver module,and understand how to design the correct results, such as constant current and output voltage. In this thesis, we believe LED will be substituted for other light sources in backlight, and will be applied in
    more optical products with dc/dc converter.

    Contents Chinese abstract ………………………………Ⅰ English bstract…………………………………Ⅱ Acknowledgement…………………………………Ⅳ Contents……………………………………………Ⅴ List of Figures…………………………………Ⅷ Chapter 1 Introduction 1.1 Background and Review…………………………1 1.2 Key issues for LED driver IC…………………….2 1.3 Motivation………………………………………………………5 1.4 Market application and analysis………………………6 1.5 Thesis Organization……………………………………………8 1.6 References……………………………………………………9 Chapter 2 Basics of LED driver circuit 2.1 Introduction of LEDs…………………………………10 2.1.1 Characteristics of LED…………………………………10 2.1.2 Generation white-light with LEDs………………………11 2.2 Key words of optical sources………………………………12 2.3 White-light LED driver analysis…………………………13 2.3.1 Voltage modulation with RB mode………………………14 2.3.2 Current source with R B mode……………………………14 2.3.3 Multi-constant current of single channel mode……15 2.3.4 Constant current of boost voltage mode………………15 2.4 LED array………………………………………………………16 2.4.1 Matrix Circuit……………………………………………16 2.4.2 Series Circuit……………………………………………18 2.4.3 Matrix Circuit vs. Serial Circuit…………………19 2.5 LED backlight (3 series 7 parallel)…………………20 2.6 references…………………………………………………21 Chapter3 Principle of the boost converter 3.1 Introduction of power processing………………………22 3.2 Analysis of the ideal circuit…………………………24 3.2.1 Inductor current with switch closed………………25 3.2.2 Inductor current with switch open……………………26 3.2.3 The dc/dc transformer model……………………………29 3.2.4 Efficiency…………………………………………………29 3.3 Specifications and Definitions of LED Module Circuit..31 3.3.1 Power diodes………………………………………………32 3.3.2 Power MOSFET……………………………………………34 3.3.3 Capacitor…………………………………………………35 3.3.4 Layout method……………………………………………36 3.3.5 Application………………………………………………36 3.4 Load Regulation…………………………………………36 3.5 Line Regulation……………………………………………37 3.6 ESR of Output Capacitor……………………………………38 3.7 Noise………………………………………………………………40 3.8 Electro-Magnetic Interference (EMI)……………………40 3.9 Transient Response……………………………………………41 3.10 Protection Circuits…………………………………………41 3.11 Summary………………………………………………………43 3.12 references…………………………………………………44 Chapter4 Design and Analysis of the Circuits 4.1 Simulation Software…………………………………………………46 4.2 Single LED Model……………………………………………47 4.3 LED Driver Module……………………………………………49 4.4 Power stage……………………………………………………52 4.5 PWM control stage……………………………………………54 4.5.1 Error Amplifier IC (LM358)……………………………55 4.5.2 Comparator (NCS2200)……………………………………57 4.5.3 Voltage Control Oscillator (TLC555)……………………58 4.5.4 SR-Latch………………………………………………………60 4.6 PSpice simulation results……………………………………62 4.7 references………………………………………………………64 Chapter 5 Conclusions and Future Work 5.1 Experiment results…………………………………………65 5.2 The key issues for improving the efficiency……………67 5.3 Conclusion………………………………………………………68 5.4 Future Work……………………………………………………69 List of Figures Figure 1.1 The regulator bridges the PCB and the internal core circuits Figure 1.2 The traditional double charge pump converter Figure 1.3 Another type of charge pump converter (LinearLTC3210) Figure 1.4 Series type of the circuit structure (Linear LT3465) in LED array Figure 1.5 Series type of the circuit structure in LED array Figure 1.6 A schottky diode is used by the boost (step-up) converter transistor Figure 1.7 LEDs integrated into medical goggles worn by a substantial weight savings and fulfills the stringent requirements of high-quality color rendition required during medical operations Figure 1.8 Audi Corporation in 2004 using Lumileds Lighting’s Luxeon devices Figure 1.9 LEDs in large-scale display and signage applications continues unabated Figure 1.10 A seven-story high display and an animated pedestrian traffic signal Figure 1.11 The accent-lighted Stone Bridge across the Danube River located in Regensburg Figure 1.12 The flexible light piece by piece can use for marking paths and contours (ex. escape routes, borders and stairs) Figure 2.1 LED-based approaches for white sources including single-chip and multiple-chip, di-chromatic, tri-chroamtic, and tetra-chromatic approaches. Figure 2.2 The voltage source with R B mode Figure 2.3 The current sources with R B mode Figure 2.4 Multi-constant current of single channel mode Figure 2.5 Constant current of boost voltage mode Figure 2.6 The Matrix structure applies in LED array Figure 2.7 One LED fails in Matrix structure Figure 2.8 The Series structure applies in LED array Figure 2.9 One LED fails in Series structure Figure 2.10 The output current when the output voltage from 7V to 11V Figure 3.1 Three basic dc-dc converters Figure 3.2 The magnitude of v ripple (t) has been exaggerated Figure 3.3 The circuit of boost converter can be split into two parts Figure 3.4 When the switch is closed, the equivalent circuit that is applicable Figure 3.5 When the switch is open, the circuit that is applicable Figure 3.6 The waveforms of inductor voltage and inductor current Figure 3.7 The dc/dc transformer model Figure 3.8 The equivalent circuit model also allows us compute the converter efficiency η Figure 3.9 This is easier to do at low duty cycle, where D’ is close to unity, than at high duty cycle where D’ approaches zero Figure 3.10 Closing the switch causes current to build up through the inductor, as shown in the simplified LED driver module Figure 3.11 An LED driver module uses an on-chip MOSFET and PWM control circuit to perform the same functions as the simplified circuit Figure 3.12 Typical n-channel MOSFET static switch characteristics Figure 3.13 The effects of different ESR Figure 3.14 LED module vendors provide the domain of stability equivalent series resistance Figure 3.15 The characteristics of IOUT vs. VIN Figure 3.16 I-V curve of the LED module and the load line of a loading powered by this LED module Figure 4.1 The affordable, high-performance OrCAD product line is easily scalable with the full complement of Cadence Allegro PCB design solutions Figure 4.2 The process parameter of HT-U158BP’s data sheets Figure 4.3 Graph of forward voltage versus forward current for HT-U158BP Figure 4.4 Use HT-U158BP’s process parameter in PSpice to simulate ideal I-V curve Figure 4.5 Simulation result with external resistance of I-V curve by HT-U158BP Figure 4.6 Actual testing result of I-V curve by HT-U158BP Figure 4.7 A current-mode boost converter Figure 4.8 The PSpice’s schematic of power stage Figure 4.9 when frequency in 300 kHz, duty cycle is changed from 20% to 90%, the corresponding variations in output voltage Figure 4.10 when frequency in different value, duty cycle is changed from 20% to 90%, the corresponding variations in output voltage Figure 4.11 The analog-voltage control mode of PWM control circuit Figure 4.12 A differential pair circuits used by LM358 Figure 4.13 when RL in 2kΩ and 20kΩ is used, supply voltage versus voltage gain form Figure 4.14 when TA = 25°C is used, supply voltage versus input current form Figure 4.15 NCS2200 Series Supply Current versus Temperature Figure 4.16 NCS2200 Series Supply Current versus Supply Voltage Figure 4.17 NCS2200 Series Supply Current versus Output Transition Frequency Figure 4.18 NCS2200 Series Propagation Delay versus Temperature Figure 4.19 The PSpice’s schematic of TLC555 Figure 4.20 The results of PSpice simulation with TLC555 Figure 4.21 Power Supply Current versus Power Supply Voltage Figure 4.22 Input Bias Current versus Supply Voltage Figure 4.23 The SR-Latch of the circuit diagram Figure 4.24 Input signal of the SR-Latch Figure 4.25 The output voltage and current in PSpice simulation Figure 5.1 The testing board of LED array Figure 5.2 The output current versus time in testing board of LED array Figure 5.3 The specification of switching converter in general

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