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研究生: 蔣崇立
Chiang, Chung-Li
論文名稱: 雙產品混合生產製程在線性漂移下之批次回饋控制分析
Two-Product Mixed-Run Run-to-Run Control for Drifted Process
指導教授: 徐南蓉
Hsu, Nan-Jung
口試委員: 汪上曉
Wong, Shang-Hsiao
曾勝滄
Tseng, Sheng-Tsiang
學位類別: 碩士
Master
系所名稱: 理學院 - 統計學研究所
Institute of Statistics
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 57
中文關鍵詞: double EWMA 控制器線性漂移混合生產製程批次控制
外文關鍵詞: double EWMA controller, linear drift, mixed-run production, run-to-run control
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  • Exponentially weighted moving average (EWMA) 回饋控制器為半導體科技產業中常被使用的製程批次控制手法。現存文獻大多針對單一機台生產單一產品的生產型態下,探討控制器之績效表現及分析。然而目前國內積體電路 (IC)製程大多採用多產品的混合生產型態 (mixed-run production)。針對此類混合生產型態,文獻上雖已有學者提出 tool-based (TB)、 product-based (PB) 、 cycle resetting (CR) 及 modified tool-based (MTB) 等回饋控制器,但上述控制器皆未考慮具有線性漂移 (linear drift)的製程,致使當製程發生線性漂移現象時,製程產出值的 total sum square error (TSSE) 有過大之現象,因此績效並不理想。針對具有線性漂移的製程,已有論文提出 modified tool-based of drifted-version (DMTB) 回饋控制器來處理上述問題,並能有效地降低切換產品後前幾期之製程產出值與目標值的偏差量,但是在連續相同產品製程中,製程產出期望值並不會收斂在目標值上,針對此項不足,本文建構出 modified tool-based with double EWMA (簡稱 MTB-dEWMA) 控制器來改善這個問題。本文推導出此新控制器製程產品切換後第一期產出公式及穩定條件,並以模擬實驗探討 MTB-dEWMA 與 DMTB 、 MTB 及 CR 控制器之 TSSE 績效分析及偏差問題,結果顯示 MTB-dEWMA 控制器的表現優於 DMTB 、 MTB 及 CR 控制器。


    Exponentially weighted moving average (EWMA) feedback controller has been widely used in semiconductor manufacturing processes. The long-term stability and short-term performance of EWMA control scheme have been addressed by several studies in the literatures. Most of the controllers emphasize on the case of a single-tool with single-product production situation. However, in advanced manufacturing, multiple-product production situations are common for the practical implementation of run-to-run (R2R) control scheme. Recently, tool-based (TB), product-based (PB), cycle resetting (CR) and modified tool-based (MTB) controllers have been proposed to handle the mixed-run R2R control problem. These controllers are developed under the scenarios of non-drifted processes. For drifted-processes, these control schemes may suffer from a larger total sum square error (TSSE). The drifted-version MTB (DMTB) controller partially solves this problem, leading to a smaller TSSE (of output) but still having a non-ignorable bias during the same product production run. To overcome this issue, this thesis propose a modified DMTB with an extra controller to compensate for drift, called MTB-dEWMA. The stability conditions of MTB-dEWMA controller under the assumption that the process disturbance follows general time series are discussed. Furthermore, a simulation is conducted to examine the performance of MTB-dEWMA controller with existing competitors, including DMTB, MTB and CR. The results show that MTB-dEWMA controller outperforms other competitors in terms of TSSE criterion.

    第一章 緒論 1 1.1 前言 1 1.2 批次控制簡介 2 1.3 EWMA 控制器簡介 4 1.4 批次生產型態簡介 6 1.5 研究動機 6 1.6 研究架構 7 第二章 文獻回顧與問題描述 8 2.1 多產品之混合生產製程控制器簡介 8 2.1.1 PB 控制器 9 2.1.2 CR 控制器 11 2.1.3 TB 控制器 12 2.1.4 MTB 控制器 14 2.1.5 DMTB 控制器 15 2.2 實例說明與問題描述 17 第三章 雙產品 MTB-dEWMA 控制器之分析 20 3.1 雙產品 MTB-dEWMA 控制器之建構 20 3.2 雙產品 MTB-dEWMA 控制器的製程產出及穩定性質 22 3.3 MTB-dEWMA 控制器與 DMTB 控制器之績效分析 32 3.4 MTB-dEWMA 控制器之整體績效分析 34 第四章 總結 37 4.1 結論與後續研究 37 4.2 三產品 MTB-dEWMA 控制器之建構 38 參考文獻 41 附錄 43 A 引理3.1 的證明 43 B 定理3.1 情況2的證明 48

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