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研究生: 黃詩涵
Huang, Shih-Han
論文名稱: 主軸振動與聲音訊號於晶圓磨削之應用研究
A Study of Wafer Grinding Using Spindle Vibration and Sound Signal
指導教授: 葉哲良
Yeh, J-Andrew
口試委員: 黃國政
Huang, Kuo-Cheng
鄭志鈞
Cheng, Chih-Chun
蔡孟勳
Tsai, Meng-Shiun
駱遠
Luo, Yuan
曾文鵬
Tseng, Wen-Peng
徐文慶
Hsu, Wen-Ching
學位類別: 碩士
Master
系所名稱: 工學院 - 奈米工程與微系統研究所
Institute of NanoEngineering and MicroSystems
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 79
中文關鍵詞: 晶圓研磨磨削監測振動信號聲音訊號
外文關鍵詞: silicon wafer grinding, grinding process monitoring, Vibration Signal, Audible Sound Signal
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  • 在晶圓加工的過程中,晶柱(Ingot)切割下來後圓邊(Edge Grinding/profiling)的製程可以防止後續加工過程產生碎邊。然而因為連續大量的生產過程,以現行的品檢及預防維護的方式容易造成人為誤判,使得機台容易因問題累積而加工出報廢品(scrap)或需要重工(rework),使得加工成本提高。本研究透過加裝於主軸上的加速規和置於靠近研磨區的麥克風,透過訊號分析圓邊製程中時域訊號和頻域與砂輪磨耗的關係,在下次加工之前採取對應手段以避免不必要的浪費。


    In the wafer manufacturing process, edge grinding/edge profiling is aimed to prevent edge chipping in the following process. However, due to the continuous mass production, it’s common for grinding machine to function abnormally and thus produce failed wafers (scraps) under the traditional preventive maintenance. This research is aimed at analyzing the spindle vibration signal and audible sound microphone to correlate these signals with the grinding wheel wear.

    目錄 致謝 i 摘要 ii Abstract iii 目錄 iv 圖目錄 vii 表目錄 xi 符號說明 xii 第一章 緒論 1 1.1 前言 1 1.2 文獻回顧 3 1.2.1 線上訊號監測 3 1.2.2 晶圓加工訊號監測 6 1.3 研究動機與目的 7 1.4 研究流程 8 第二章 研究相關基礎 9 2.1 磨削加工 9 2.1.1 磨削量 9 2.1.2 磨削方法 10 2.1.3 磨削機制 11 2.2 晶圓圓邊磨削(Wafer Edge Grinding/Edge Profiling) 13 2.3 訊號處理 15 2.3.1 奈奎斯取樣定理(Nyquist Sampling Theorem) 15 2.3.2 傅立葉轉換(Fourier Transform) 16 2.3.3 小波轉換 17 第三章 實驗設計 18 3.1 實驗設備 19 3.1.1 加工機台 19 3.1.2 砂輪與工件 20 3.2 量測系統 22 3.2.1 訊號擷取系統 22 3.2.2 晶圓瑕疵攝影 25 3.3 實驗規畫 26 第四章 實驗結果與討論 29 4.1 加工起始狀態與研磨狀態訊號分析 29 4.1.1 靜止與空轉狀態分析 29 4.1.2 研磨狀態分析 33 4.1.2.1 研磨開始前後訊號分析 33 4.1.2.2 平口與圓邊訊號分析 38 4.2 晶圓品質對訊號分析 40 4.2.1 研磨之主軸振動訊號分析 40 4.2.2 研磨之聲音訊號分析 54 第五章 結論 64 第六章 未來展望 65 參考文獻 67 附錄一 加速規規格表 68 附錄二 麥克風規格表 69 附錄三 光遮斷器規格表 71 附錄四 訊號擷取卡規格表 72 附錄五 放大器規格表 73 附錄六 相機規格表 74 附錄七 物鏡與透鏡規格表 75 附錄八 旋轉平台規格表 77 附錄九 共軛焦顯微鏡規格表 79

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