研究生: |
徐鈞量 Hsu, Chun Liang |
---|---|
論文名稱: |
潛在失效模式的系統化辨識與分析方法 Methods to identify and analyze failure modes |
指導教授: |
許棟樑
Sheu, D. Daniel |
口試委員: |
邱銘傳
王志軒 |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 工業工程與工程管理學系 Department of Industrial Engineering and Engineering Management |
論文出版年: | 2016 |
畢業學年度: | 104 |
語文別: | 中文 |
論文頁數: | 150 |
中文關鍵詞: | 萃智 、功能分析 、工作分解結構 、節點網路圖 、失效模式 |
外文關鍵詞: | TRIZ, Function Analysis, WBS, Networking, Failure Mode |
相關次數: | 點閱:2 下載:0 |
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本研究改善風險分析中最常使用的失效模式與效應分析(Failure Mode & Effects Analysis, FMEA),藉由導入萃智(TRIZ)的功能分析(Function Analysis)方法以釐清元件與元件之間的功能屬性關係,在流程與流程之間的情境導入專案管理的工作分解結構(Work Breakdown Structure, WBS),由作業開始到結束一層及逐次的分解,形成階層化的結構圖形並進行逐一工作項目與作業的檢視,發展出失效模式與效應分析各個面向都做到考量的更具體與完整性。
本研究之貢獻包括: (1) 本研究引入萃智(TRIZ)的功能分析為基礎由以元件角度,辨識元件與元件之功能屬性的失效辨識模式,系統化找出系統元件中更完整潛在失效模式,掌握元件失效的發生模式,由工程系統面向可針對失效模式進行設計變更與工程改善提升產品及製程之可靠性; (2) 本研究導入專管理工具之節點網路圖,以檢視出流程情境失效模式,由每個工作項目之間的情境流程,逐一檢視清單中,在作業流程獲得更為深入的失效模式分析,辨識出細部的失效模式; (3) 建立系統化步驟、表單應用的設計、以案例說明,可以廣泛使用之方法。
This research is aimed at improving the Failure Mode & Effects Analysis (FMEA), which is the most commonly used in Risk Analysis, by introducing the function analysis method based on TRIZ to clarify the components and the function and attribute relationship between the components, then introducing Work Breakdown Structure (WBS) based on Project Management into the contexts among the processes. Dismantling progressively from the beginning to the end to form a hierarchical structure diagram and networking based on Project Management to examine every task and scenario. To develop every levels in the Failure Mode & Effects Analysis (FMEA) more specific and more comprehensive.
The contributions of this research include: (1) This research introduces Function Analysis to identify and analyze failure modes method which is based on the component and the function and attribute of the components. In order to systematically find out a more comprehensive potential failure mode among the components, grasp the pattern of failure mode. On the base of failure mode, change the design and improve the engineering to upgrade the products and promote the reliability of the processes during the processes. (2) This study to introducing Work Breakdown Structure (WBS) based on Project Management into the scenario thinking the failure mode. Then use networking diagram to thinking with function analysis question, Harmful, Ineffective, Excessive, Missing. Between task and task that process scenario, work out the detailed potential failure mode. (3) Establishing systematic steps and the form design, and complement by cases to illustrate how to be widely used.
英文文獻
Mann, D. L. (2002), “Analysis Paralysis: When Root Cause Analysis Isn’t The Way”, The TRIZ Journal, May 2002.
Mann, D. L. (2007), Hands on systematic innovation, 2nd Ed, IFR Press.
Thurnes, C. M., Zeihsel F., Visnepolshi S., and Hallfell F. (2012), “Using TRIZ to invent failures – concept and application to go beyond traditional FMEA”, ETRIA Conference TRIZ Future 2012, Lisbon, Portugal.
Daniele Regazzoni, Davide Russo,(2010) "TRIZ tools to enhance risk management",TRIZ Future Conference 2010,
中文文獻
鈴木順二郎、牧野鐵治與石坂茂樹著,先鋒可靠度研究小組譯,FMEA、FTA實施法,先鋒企業管理發展中心,1989
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許棟樑,2012,「萃智系統性創新方法」課程教材。
陳威呈,2012,「萃智前向思維問題解決流程」,國立清華大學工業工程與工程管理研究所碩士論文。
黃鈺婷,2010,「以功能屬性關係辨識相關技術演化趨勢」,國立清華大學工業工程與工程管理研究所碩士論文。
蔡旻志,2010,「因果衝突鏈分析以辨識衝突和解決問題」,國立清華大學工業工程與工程管理研究所碩士論文。
陳柏定,2013,「失效規避導向的問題解決方法」,國立清華大學工業工程與工程管理研究所碩士論文。