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研究生: 蔡煜祥
Tsai, Yu-Hsiang
論文名稱: 具調整機制之計量型重複群集抽樣計畫
A Variables Repetitive Group Sampling Plan with the Adjustable Mechanism for Lot Sentencing
指導教授: 吳建瑋
Wu, Chien-Wei
口試委員: 蘇明鴻
Shu, Ming-Hung
張國浩
Chang, Kuo-Hao
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 76
中文關鍵詞: 操作特性曲線驗收抽樣計畫製程能力指標製程良率
外文關鍵詞: Operating characteristic curve, Acceptance sampling plan, Process capability index, Process yield
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  • 驗收抽樣計畫(acceptance sampling plan)為品質保證領域中相當受到重視的管理方法,其目的為提供決策者可靠的判斷準則,決定送驗貨批是否達到標準並予以允收或拒收的判定。其中,單次抽樣為業界中最常應用之抽樣計畫,雖然操作流程簡易,但也伴隨著抽取過多不必要樣本的情況發生,因此,有學者提出重複群集驗收抽樣計畫改善此情形,結果顯示在大部分的品質水準下,該計畫能夠大幅降低檢驗樣本數,不過一旦品質水準落於不易判定之區域時,反而導致多次抽樣檢驗,其平均抽樣數甚至可能超越單次抽樣計畫。
    為克服上述問題,本研究基於製程能力指標提出具調整機制之重複群集抽樣計畫,藉由調整允許抽樣總數以避免過多重複檢驗的情形發生,有效減少貨批難以判定時所需的樣本數。此外,本文透過製程能力指標的精確抽樣分配推導出計畫之允收機率函數,利用操作特性曲線上的特定兩點式條件作為限制式,以最小化平均抽樣數作為目標式,建構出最佳化數學模型並進行計畫參數之求解,並將參數結果依據常見之品質水準以及風險組合,整理成表格以利於實務上之應用。另外,根據操作特性曲線以及平均樣本數曲線,探討並比較文獻中抽樣計畫之績效,最後除了導入實際案例,驗證本研究之實用性之外,同時結合使用者介面,使決策者能夠簡單地操作本文所提之抽樣計畫。


    The acceptance sampling plan is an important management approach for quality assurance which provides reliable decision rules for lot sentencing. Single sampling plan (SSP) has been considered as the most popular sampling plan since its operating procedure is simple to implement. However, the procedure of SSP is also the reason why it demands more unnecessary sample. In order to improve SSP, some scholars developed repetitive group sampling (RGS) plan. Comparing to SSP, RGS plan usually has less required sample size under the most of quality levels. Nevertheless, while the quality level is between acceptable quality level (AQL) and rejectable quality level (RQL), RGS plan probably has to resample many times. In this situation, the average sample number (ASN) may exceed SSP.
    To overcome the above problem, this paper constructs the new RGS plan with the adjustable mechanism based on process capability index. Through the limitation of total sampling times, the designed plan effectively reduces ASN when the quality level is in the region [AQL, RQL]. Moreover, the operating characteristic function is derived by using the exact sampling distribution in the proposed plan. The plan parameters are calculated by solving optimization model and tabulated under benchmarking quality levels and allowable risks for practical applications. The performance of the plan is examined and compared with the existing sampling plans in terms of operating characteristic curve and ASN curve. Finally, two examples are provided to illustrate the applicability of the proposed plan.

    致謝 i 摘要 ii Abstract iii 目錄 iv 圖目錄 vi 表目錄 vii 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 3 1.3 研究架構 4 第二章 文獻回顧 6 2.1 製程能力指標 6 2.2 雙邊製程能力指標 7 2.2.1 雙邊製程能力指標之估計量與抽樣分配 9 2.2.2 雙邊製程能力指標之假設檢定 10 2.3 單邊製程能力指標 11 2.3.1 單邊製程能力指標之估計量與抽樣分配 12 2.3.2 單邊製程能力指標之假設檢定 13 2.4 驗收抽樣計畫 14 2.4.1 驗收抽樣計畫之績效評估 16 2.4.2 驗收抽樣計畫之分類 18 2.5 重複群集驗收抽樣計畫 22 第三章 具調整機制之計量型重複群集抽樣計畫 23 3.1 計畫設計概念 23 3.2 計畫操作程序與流程 24 3.3 計畫之允收機率函數 26 3.4 計畫之數學模型 27 第四章 基於製程能力指標發展具調整機制之重複群集抽樣計畫 30 4.1 基於雙邊製程能力指標發展具調整機制之重複群集抽樣計畫 30 4.1.1 操作程序與流程 30 4.1.2 允收機率函數與數學模型 33 4.1.3 計畫參數求解與分析 35 4.1.4 比較分析與探討 40 4.2 基於單邊製程能力指標發展具調整機制之重複群集抽樣計畫 47 4.2.1 操作程序與流程 47 4.2.2 允收機率函數與數學模型 49 4.2.3 計畫參數求解與分析 50 4.2.4 比較分析與探討 56 第五章 實際案例分析 62 5.1 產品具雙邊規格之實際案例 62 5.2 產品具單邊規格之實際案例 67 第六章 結論與未來展望 71 6.1 結論 71 6.2 未來展望 72 參考文獻 73

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