研究生: |
翁煜喨 Weng, Yu-Liang |
---|---|
論文名稱: |
變頻超聲輔助磨削超硬合金之研究 Study on the ultrasonic assisted grinding of the super-alloy with various frequencies |
指導教授: |
左培倫
Tso, Pei-Lum |
口試委員: |
顏丹青
Yan, Dan-Qing 鄧建中 Deng, Jian-Zhong |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2018 |
畢業學年度: | 106 |
語文別: | 中文 |
論文頁數: | 70 |
中文關鍵詞: | 超硬合金材料 、超聲輔助磨削 、碳化鎢 、頻率差異 |
外文關鍵詞: | Cemented Carbide, frequencies, Tungsten Carbide, Ultrasonic Assisted Grinding |
相關次數: | 點閱:3 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
超硬合金在使用上具有高強度高硬度耐磨耗的表現,非常適合作為模具刀具。但其製造過程卻也因為其特性變得相當困難,因此在本研究中,針對加工超硬合金的方法,磨削加工,且針對超硬合金材料中具有代表性之材料,碳化鎢,進行研究。
磨削加工超硬合金材料在長年研究中加入超聲輔助已證明對其材料移除率的提升、磨削力下降及砂輪磨耗等表現都有良好的結果。本研究進一步針對超聲輔助的頻率差異進行實驗,且使用碳化鎢作為實驗對象,實驗以材料移除率、表面粗糙度、磨削力、比磨削能及工件的表面狀況作為判斷依據。最後根據磨削效能及磨削參數之關係,了解頻率對於超聲輔助磨削加工的影響,藉以在未來可選擇適當頻率加工難削材。
Cemented Carbide is a hard material with great strength, hardness and wear resistance as a cutting tool and mold. However, the process of manufacturing has become quite difficult because of its characteristics. Therefore, grinding tungsten carbide which is one of the Cemented Carbide were studied in this thesis.
Ultrasonic Assisted Grinding(UAG) has been verified that it can be used to grind hard materials such as Cemented Carbide efficiently. In this thesis, the frequencies of the ultrasonic assisted grinding were further tested by using the Tungsten Carbide as the experimental object. The experiment was based on material removal rate, surface roughness, grinding force, specific grinding energy and surface condition of the workpiece. Finally, the influence of frequencies on ultrasonic assisted grinding is understood according to the relationship between the result of grinding experiments and the parameters of the experiments so that the appropriate frequency dealing with Cemented Carbide such as tungsten carbide will be selected in the future.
[1] 高鄂 譯,碳化鎢入門,台北市徐氏基金會,(1982)。
[2] W. Lortz, “A Model of The Cutting Mechanism in Grinding", Wear, Volume 53, Issue 1, Pages 115-128. , (March 1979).
[3] Ioan D.Marinescu, Toshiro K. Doi, Eckart Uhlmann, “Handbook of Ceramics Grinding and Polishing 2nd”, Elsevier, (2014).
[4] 安永暢男&高木純一郎,精密機械加工原理,全華圖書,(2004)。
[5] E.J. Weller著,張瑞慶 譯,Nontraditional Machining Processes 2/e 非傳統加工,高立圖書有限公司,(1999)。
[6] Ioan D. Marinescu, W. Brian Rowe, Boris Dimitrov, “Tribology of Abrasive Machining Processes 2nd", Willian Andrew, (2013).
[7] R. Snoeys, “The Significance of Chip Thickness in Grinding”, Annals of CIRP ,(1974).
[8] 任敬心&康仁科&史興寬,難加工材料的磨削,國防工業出版社,(1999)。
[9] S. Malkin and E. Lenz, "Burning limit for surface and cylindrical grinding of steels", Annals of the CIRP, vol. 27, pp. 233-236, (1978).
[10] Y. Furukawa, S. Ohishi, “Selection of Creep Feed Grinding Condition in View of Workpiece Burning”, Annals of the CIRP, Vol.28, No.1, pp.213, (1979).
[11] 曾超群,超聲振動輔助磨削碳化鎢合金之研究,國立清華大學機械所碩士論文,(2011)。
[12] 陳熹棣 編譯,高週波基礎理論與應用,全華,(1995)。
[13] 朱建國&孫小松&李衛,電子與光電子材料,北京:國防工業出版社,(2007)。
[14] 鄭振東 編譯,超音波工程,全華,(1999)。
[15] 楊晨暉,雙層壓電式超音波馬達之研究,國立台灣大學機械工程所碩士論文,(2005)。
[16] 何業銀&楊明亮,內螺紋加工方法的研究現狀分析,陝西理工學院學報,(2012年八月)。
[17] Chandra Nath, M. Rahman and S.S.K. Andrew, “A study on ultrasonic vibration cutting of low alloy steel,” Journal of Materials Processing Technology, Volumes 192–193, Pages 159-165, (1 October 2007).
[18] E. Uhlmann, G. Spur, “Surface Formation in Creep Feed Grinding of Advanced Ceramics with and without Ultrasonic Assistance,” CIRP Annals - Manufacturing Technology, Volume 47, Issue 1, Pages 249-252, (1998).
[19] 李伯民&趙波 主編,現代磨削技術,機械工業出版社,(2003)。
[20] G. Spur, S.-E. Holl, “Ultrasonic assisted grinding of ceramics,” Journal of Materials Processing Technology, Volume 62, Issue 4, Pages 287-293, (December 1996).
[21] GAO Guofu, KONG Qinghua, ZHAO Bo, LIU Chuanshao, “Research on Plastic Removal Mechanism of Engineering Ceramics Grinding with Ultrasonic Assistance,” International Technology and Innovation Conference, (2006).
[22] Toshimichi Moriwaki, Eiji Shamoto, Kenji Inoue, “Ultraprecision Ductile Cutting of Glass by Applying Ultrasonic Vibration,” CIRP Annals - Manufacturing Technology, Volume 41, Issue 1, Pages 141-144, (1992).
[23] M. C. Shaw, ”Ultrasonic grinding”, microtechnic, 10 (June, 1956),257.