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研究生: 余業鑫
Yeh-Hsin Yu
論文名稱: 以生產力為觀點的半導體晶圓廠產能規劃方法
A Productivity-Oriented Capacity Optimization Model for Semiconductors Manufacturing Industry
指導教授: 阮約翰 博士
Dr. John Yuan
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 82
中文關鍵詞: 系統模擬X-factor生產力產能最佳化模型半導體
外文關鍵詞: Simulation, X-factor, Productivity, Capacity Optimization Model, semiconductor
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  • 半導體晶圓廠資本支出佔整體投資相當大的比率,因此對於一個投片數量為固定的晶圓廠來說,過多的設備投資會造成生產力下降,也無益產出量的提升。反之過少的設備投資會使產出不如預期造成收益上的損失並影響生產績效。所以本研究提出一「以生產力為觀點的晶圓廠產能規劃方法」,藉由模擬與一有效快速的尋優法則,改善模擬耗時過長的缺點並有效調整工作區機台數目,使得晶圓廠系統收益提高並使晶圓廠生產系統績效維持在一優良狀態。
    本論文模式共分四大模組,分別為1.起始解模組:目的為求出各工作區機台數量起始解。2.驗證模組:目的為檢驗各起始解產能現況。3.尋優模組:目的為找出系統的優良產能狀態。4.機台微調:目的為在不影響優良產能狀態下找出系統收益更佳的各工作區機台數量。此四個模組經實例驗證後,證明能有效減少模擬次數,並提高系統收益,也證明本論文即具實用價值。


    In general, the investment of manufacturing equipments in wafer fabs occupies most proportion of total investments. That is, the over-investing for equipments under a wafer fab where the releasing amount of wafer is fixed will not be helpful to raise the throughput. On the other hand, the lack of investment for equipments may result in the insufficient throughput, the loss of benefit and the terrible performance of manufacturing. In this thesis, we propose a productivity-oriented capacity optimization model to efficiently adjust the machine number in work-centers, raising the benefit of fabs and maintain the performance of manufacturing system to be in excellent status according to simulation and a fast search principal. The proposed method can be divided to four major modules, they are (a) the module of initial solution, obtaining the initial number of machines in all work-centers, (b) the module of validation, verifying the status of capacity for each initial solution, (c) the module of searching, evaluating the outstanding status of capacity in the manufacturing system, and (d) the module of adjusting, searching the better quality of solution for machine number in each work-center without violating the outstanding status of capacity. To verify the performance, a simulation model is constructed to evaluate the efficiency of out planning. The related results show that the proposed method can significantly reduce the number of simulations, raising the benefit of manufacturing system, and as well as a good tool for implementing in real world applications.

    第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 1 1.3 論文架構 2 第二章 半導體廠的管理問題 4 2.1 半導體製程簡介 4 2.2 物流運籌觀點之晶圓廠製造程序 7 2.3 半導體生產系統的特性 9 2.4 半導體生產系統的管理決策問題 11 2.4.1 生產規劃問題分類 11 2.4.2 系統績效指標 14 2.4.3 系統績效指標相關性研究 17 2.5 半導體生產系統的管理決策模式 20 2.5.1 最佳化模式 20 2.5.2 等候網路模式 21 2.5.3 模擬模式 23 第三章 模式建立 25 3.1基礎理論說明 25 3.1.1傳統機台數量決策方法 25 3.1.2本研究理論說明 29 3.2研究流程 38 3.2.1輸入模組 38 3.2.2起始解模組 38 3.2.3驗證模組 39 3.2.4尋優模組 40 3.3平行工作區機台數量最佳化決策 41 3.3.1模式假設與限制 42 3.3.2解題流程 42 3.3.3解題流程說明 44 3.4晶圓廠產能規劃方法 46 3.4.1系統假設與限制 46 3.4.2解題流程 46 3.4.3解題流程說明 49 第四章 實例驗證與數據分析 54 4.1系統描述 54 4.1.1晶圓廠硬體建構 54 4.2.2產品資訊 56 4.2晶圓廠工作區機台數量決策範例 60 4.2.1問題目標 60 4.2.2產生各工作區起始機台數與起始機台數生產績效 60 4.2.3驗證產能現況 61 4.2.4進行整體調整方案 64 4.2.5決定瓶頸工作區 65 4.2.6進行機台微調方案 67 第五章:結論與建議 75 5.1結論 75 5.2後續研究方向 76 Reference 77 附錄A:產品途程 79 附錄B:各情境模擬輸出 82

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