研究生: |
安 梅 Anumeha Kumari |
---|---|
論文名稱: |
以LCLC諧振槽並聯換流器產生電漿可做為表面處理應用 Paralleled Inverters with LCLC Resonant Tanks to Generate Plasma for Possible Surface Treatment Applications |
指導教授: |
吳財福
Wu, Tsai-Fu |
口試委員: |
梁從主
Liang, Tsorng-Juu 邱煌仁 Chiu, Huang-Jen 張淵智 Chang, Yuan-Chih 蘇昱丞 Su, Yu-Chen |
學位類別: |
博士 Doctor |
系所名稱: |
電機資訊學院 - 電機工程學系 Department of Electrical Engineering |
論文出版年: | 2024 |
畢業學年度: | 112 |
語文別: | 英文 |
論文頁數: | 114 |
中文關鍵詞: | 諧振迴路 、諧振 、電漿 、諧振迴路 、並聯逆變器 、表面處理 、平均分配 |
外文關鍵詞: | parallel inverter, Resonant tank, equal distribution, LCLC Inverter, Comparision of resonant tanks, Gain plots, Phase shift modulation control, UNIFIED PSM |
相關次數: | 點閱:3 下載:0 |
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中文摘要
目前,高頻功率換流器被用於在大氣壓下產生等離子體,已被廣泛應用於各種行業、
家庭及醫療領域,用於表面處理、空氣淨化及對有害細菌的去活化。如果等離子體電源供
應器設計得當,優點包括低運行成本、高效率及良好的加工效果,並且不會改變材料的性
質。在工業領域中,等離子體被用於處理各種材料的表面,進行塗層、印刷或黏接。
本論文開發了一種用於產生等離子體源的電源,用於可能的表面處理應用。所提出的
系統可以通過高頻率和高輸出電壓實現更好的處理性能,廣泛應用於真空室。高頻諧振換
流器提供了減少開關損耗的優勢,因為它們允許在電壓或電流為零轉換的點上開啟和關閉
開關器件。諧振換流器在各種應用中被使用,如焊接、燈具的電子安定器、感應加熱、功
率因數修正(PFC)、直流交流及直流-直流轉換器。
本研究設計並實現一個具有高頻率和高輸出電壓的直流-交流諧振換流器。此論文還
對並聯換流器進行了研究,包括LC(二階)、LCC(三階)和LCLC(四階)諧振槽
(RTs),以產生可能用於材料表面處理的等離子體源。系統配置包括直流匯流排、全橋
開關、高頻變壓器、串聯並聯諧振槽及負載。開關頻率為40 kHz,輸出功率通過統一相移
調制(PSM)控制調節。系統工作頻率高於諧振頻率,以實現零電壓開關(ZVS)並降低
開關器件的開關損耗。並聯換流器可以實現非常高的功率範圍,這提高電力系統設計的可
靠性,增加系統效率,減少輸出電流的漣波,但並聯結構的最大挑戰是實現均等的輸出功
率和電流分佈。換流器系統中存在參數容差,特別是在諧振槽組件中引入了在並聯相間的
負載分配中產生不平衡。
為了解決並聯系統中的電流共享問題,需要同時控制輸出幅值和相位的新型調制技術,
使用統一相移調制(PSM)控制。本論文的新穎之處之一是將敏感性分析應用作為選擇最
佳諧振槽用於表面處理應用的標準。此方法允許系統地評估組件變化對系統性能的影響,
為不同諧振槽配置的穩健性和有效性提供寶貴見解。然後,將設計的參數納入模擬結果中,
考慮±10%的組件容差。這一步驟對於驗證所選諧振槽,在實際條件下的性能以及展示我們
方法的實際影響至關重要。我們通過LC(二階)和LCC(三階)諧振槽進行比較,超越了
對LCLC(四階)諧振槽的單一關注。這些比較提供更廣泛的視角豐富了對不同諧振槽配
置中參數容差的影響。對10 kW 和15 kW 並聯多換流器系統的硬體量測結果進行展示,進
v
一步驗證理論分析。該原型的量測效率達到94%,同時符合IEEE-519 的THD 要求,其THD
為1.52%。
本論文的原創貢獻包括以下項目:
一個40 kHz 的並聯換流器系統,搭配不同的諧振槽(RTs),為可能的表面處理應用
生成等離子體源。
設計諧振槽確保穩定運行、最小循環電流、減少諧波電流、零電壓開關(ZVS)及零
電流開關(ZCS),並呈現相同功率共享。
使用敏感性分析和增益圖來評估組件變化對系統性能的潛在影響。
通過統一相移調制(PSM)方法實現對4 階諧振槽的組件容差為±10%的情況下實現
相同輸出電流。這已通過模擬和實驗測試進行驗證。
本研究還擴展了系統,將三個並聯LCLC 諧振槽換流器納入,同時考慮了±10%的組
件容差,從而增強系統的多功能性和韌性。
衍生的控制方法、諧振槽之間的互動方法、濾波器及頻率設計方法,確保效率和輸出
總諧波失真(THD)性能符合IEEE-519 標準。
關鍵字:表面處理應用、等離子室、諧振逆變器、諧振回路、靈敏度分析、增益圖、相移
和相位差控制、等電流分佈、元件容差
ABSTRACT
In the present era, high-frequency power inverters are harnessed to generate plasma at
atmospheric pressure, a technology that has found extensive use in various industries, households,
and medical fields. The applications range from surface treatment and air purification to the
deactivation of harmful bacteria. When the plasma power supply is designed with precision, it
offers a host of advantages, including low operating costs, high efficiency, and excellent processing
effectiveness, without altering the material properties. In the industrial sector, plasma is a key tool
for treating surfaces of diverse materials for coating, printing, or adhesion, underscoring the
practical significance of this research.
This dissertation presents a novel power supply development aiming to generate plasma
sources for potential surface treatment applications. The proposed system, with its high frequency
and high output voltage, offers superior treatment performance, a feature widely utilized in vacuum
chambers. The use of high-frequency resonant inverters, which minimize switching losses by
enabling the switching devices to be turned on and off at points where voltage or current is at zero
transition, is a significant innovation. These inverters find application in a diverse range of fields,
including welding, electronic ballasts for lamps, induction heating, power factor correction (PFC),
dc-ac and dc–dc converters.
This research has designed and implemented a dc-ac resonant inverter with high frequency
and high output voltage. This dissertation also presents an investigation of paralleled inverters with
LC (2nd order), LCC (3rd order), and LCLC (4th order) resonant tanks (RTs) to generate plasma
sources for possible material surface treatment. The system configuration contains a dc bus, fullbridge
switches, a high-frequency transformer, a series-parallel resonant tank, and a load. The
switching frequency is 40 kHz, and its output power is regulated by unified phase-shift modulation
(PSM) control. The system operating frequency is higher than the resonant frequency to achieve
zero-voltage switching (ZVS) and to reduce switching losses of the switches. Paralleled inverters
can achieve a very high-power range, which improves the reliability of power system design,
increases system efficiency, and reduces the ripple of output current, but the biggest challenge with
paralleled structure is achieving equal output power and current distribution. The presence of
parameter tolerances in inverter systems, especially in resonant tank components introduces
imbalances in load sharing among paralleled phases.
ii
To address the current sharing problem in parallel systems, where simultaneous control of
both output amplitude and phase is required, a novel modulation technique known as UNIFIED
phase shift modulation (PSM) control has been employed. One of the novel aspects of this
dissertation is the application of sensitivity analysis as a criterion for selecting the best resonant
tank for surface treatment applications. This method allows the systematic evaluation of
component variations' impact on system performance, providing valuable insights into the
robustness and effectiveness of different resonant tank configurations. The designed parameters
are then incorporated into simulation results, considering a ±10% component tolerance. This step
is essential to validate the performance of the selected resonant tank under real-world conditions
and to demonstrate the practical implications of our approach. We go beyond a singular focus on
the LCLC (4th order) resonant tank by including comparisons with LC (2nd order) and LCC (3rd
order) resonant tanks. The broader perspective offered by these comparisons enriches the
understanding of the impact of parameter tolerance in various resonant tank configurations.
Hardware measurements of 10 kW and 15 kW parallelly connected multi-inverter systems have
been presented to further verify the theoretical analyses. The measured efficiency of the prototype
reaches 94% and THD is 1.52% simultaneously compiling with IEEE-519.
The original contribution of the dissertation includes the following items:
A 40 kHz parallel inverter system with various resonant tanks (RTs) generates plasma
sources for possible surface treatment applications.
Designing the resonant tank ensures stable operation, minimal circulating current,
reduced harmonic current, ZVS, and ZCS, and identical power sharing is presented.
Sensitivity analysis and gain plots of resonant tanks have been employed to determine
the potential impact of component variations on system performance.
The method of unified phase shift modulation (PSM) achieves identical output current
despite a ±10% component tolerance for a 4th-order resonant tank. This has been verified
through simulations and laboratory tests.
This research also expands the system to incorporate three parallel-level LCLC resonant
tank inverters while accommodating a ±10% component tolerance; thus, enhancing the
system's versatility and resilience.
iii
Derived control methods, the interaction between resonant tanks, and filter and
frequency design methods ensure the efficiency and output of total harmonic distortion
(THD) performance to comply with IEEE-519 standards.
Keywords: Surface Treatment Applications, Plasma Chamber, Resonant Inverter, Resonant Tank,
Sensitivity Analysis, Gain-Plot, Phase-Shift & Phase-Difference Control, Equal Current
Distribution, Component Tolerance
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