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研究生: 黃駿惟
Huang, Chun-Wei
論文名稱: 飛秒雷射誘導表面週期性結構於STAVAX與其鍍鎳表面之研究
The Study on Femtosecond Laser Induced Periodic Surface Structures (FLIPSS) on STAVAX and Ni-coated STAVAX
指導教授: 蔡宏營
Hung-Yin
口試委員: 楊尚達
Yang, Shang-Da
徐偉軒
Hsu, Wei-Hsuan
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 123
中文關鍵詞: 飛秒雷射誘導表面週期結構金屬微結構模具飛秒雷射表面處理熱壓印射出成形轉印
外文關鍵詞: Femtosecond laser-induced periodic surface structure, Metal sub-microstructure template, Femtosecond laser surface modification, Hot-embossing, Injection molding
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  • 本研究主要探討飛秒雷射誘導表面週期性結構(Femtosecond Laser Induced Periodic Surface Structure,簡稱FLIPSS)之特性,分別針對STAVAX模具與其鍍鎳模具表面,透過調整適當的雷射功率(雷射能量密度)、脈衝重複率以及掃描速度,製作出具有不同形貌與週期的微奈米結構,後續結合射出成型轉印與熱壓印技術,分別對厚度為2 mm的聚甲基丙烯酸甲酯(PMMA)與環烯烴共聚物(COC)板材進行結構轉印,並量測其反射率與穿透率,探討FLIPSS的光學性質(穿透率與反射率)。此外,本研究亦推導出FLIPSS現象簡化的數學模型,藉此了解雷射加工參數與結構週期的關係,並探討其表面結構成形的過程與物理機制。
    研究結果顯示,飛秒雷射誘導表面週期結構技術其雷射加工參數與結構週期大小之關係,其結果大致分成兩種形態,一種主要由雷射的脈衝重複率決定,其週期結構隨著雷射的脈衝重複率越高而週期有越來越短的趨勢;另一種則主要由雷射的脈衝能量決定,隨著雷射脈衝能量越低而變小。此外,結構週期形態也會隨著雷射功率的大小與掃描速度的不同而有變化,其結構型態大致可分成兩種,一種單純只有垂直雷射掃描方向的週期結構,其雷射能量密度較低,掃描速度較快,結構週期約為900 nm;另一種週期結構則同時存在平行與垂直雷射方向的兩種週期結構,其雷射加工表面能量較高,掃描速度較慢,結構週期約為2 - 5 µm。
    STAVAX模具透過FLIPSS技術加工處理完成後,結合熱壓印與射出成形轉印技術,可成功在PMMA與COC平板上轉印出大面積( 8 mm × 8 mm )的表面週期性結構。其中具有FLIPSS之PMMA板,在可見光波段的反射率可降低3 - 4%;但是具有FLIPSS之COC板在可見光波段的直接穿透率則降低10 - 50%。未來研究目標期望透過此技術,可快速大量翻印具有功能性的週期結構與週期小之高分子材料,以期能改進現有的微奈米轉印製程。


    The purpose of this thesis is to experimentally generate periodic surface structures on the metal substrate (Both STAVAX stainless mold and Ni-coated STAVAX stainless mold) by femtosecond laser-induced periodic surface structure (FLIPSS) technique. First, a structured metal template was fabricated by femtosecond laser with proper laser fluence, repetition rate, and scanning speed by Ytterbium femtosecond laser system. After the template had been fabricated, it was used as a mold to transfer structure to the polymer plate by sub-micro imprinting method, then the plate’s reflectance and transmittance was measured in visible light region.
    As the result, FLIPSS’s period can mainly dependent on fs-laser fluence and number of pulses. The period will become smaller as number of pulses increase and laser fluence decrease. Besides, the structure profile can also be changed with fluence and scanning speed. The structure types can be divided into two types. One only has the direction perpendicular to scanning direction. The structure is formed by lower fs-laser fluence and slower scanning speed with the period close to 900 nm. Another has both perpendicular and parallel directions. Furthermore, the formation of the structures can be determined by higher laser fluence and lower scanning speed with the period from 2 to 5 μm.
    Combination of FLIPSS and sub-micro imprinting method (including hot-embossing and injection molding) can successfully transfer the periodic structures to polymer template in an area of 8 mm by 8 mm. FLIPSS on PMMA plate can reduced reflectance about 3 to 4 % in visible light region, but FLIPSS on COC plate unfortunately reduce the transmittance about 10% to 50% in visible light region.
    The future prospect of this research is promising to rapidly transfer functional sub-microstructure with smaller period on polymer. Hoping FLIPSS technique can improve the process of imprinting or other industrial applications.

    摘要 I Abstract II 致謝 IV 目錄 V 圖目錄 IX 表目錄 XVII 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 1 1.3 飛秒雷射加工簡介 2 1.3.1 飛秒雷射脈衝 3 1.3.2 飛秒雷射材料剝除機制 8 1.4 飛秒雷射精微加工 12 1.5 論文架構 17 第二章 文獻回顧 18 2.1 飛秒雷射誘導表面週期結構現象 18 2.2 飛秒雷射誘導表面周期結構應用 23 第三章 研究方法 25 3.1 飛秒雷射實驗設備 25 3.1.1 飛秒雷射加工系統 25 3.1.2 雙軸雷射掃描系統 27 3.2 模具材料表面FLIPSS實驗參數規劃 29 3.2.1 雷射能量與功率 30 3.2.2 雷射脈衝重複率及掃描速度 32 3.3 模具材料選用 33 3.4 檢測設備 36 3.4.1 光學顯微鏡 36 3.4.2 電子顯微鏡 37 3.4.3 原子力顯微鏡 40 3.4.4 分光光譜儀與直接穿透率量測 41 3.5 轉印成形技術相關設備 43 第四章 FLIPSS實驗結果與討論 47 4.1 STAVAX模具鋼FLIPSS實驗結果 47 4.1.1 雷射掃描速度與FLIPSS結構週期之關係 56 4.1.2 雷射脈衝能量與FLIPSS結構週期之關係 60 4.1.3 FLIPSS結構週期與雷射加工參數之關係 64 4.2 Ni-coated STAVAX模具鋼FLIPSS實驗結果 75 4.3 FLIPSS技術與轉印成形技術 88 4.3.1 FLIPSS技術與熱壓印 92 4.3.2 FLIPSS技術與射出成形轉印 94 4.4 結果與討論 97 4.4.1 FLIPSS結構週期數學模型推導 99 4.4.2 FLIPSS現象的其他物理機制 108 第五章 結論與未來展望 113 參考文獻 117

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