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研究生: 洪政男
Hung, Jeng-Nan
論文名稱: 多晶矽微懸臂樑之彎曲疲勞壽命
Bending Fatigue Life of Polycrystalline Silicon Microcantilever Beam
指導教授: 賀陳弘
口試委員: 楊宏智
洪景華
徐文祥
王國禎
林士傑
學位類別: 博士
Doctor
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 英文
論文頁數: 76
中文關鍵詞: 微懸臂樑多晶矽彎曲疲勞頻率效應壽命預測
外文關鍵詞: Microcantilever Beam, Polysilicon, Bending Fatigue, Frequency Effects, Life Prediction
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  • 鑑於積體電路與微奈米機電系統技術迅速的進步,可靠度是一個微元件產品成功的重要因素。然而,可靠性在這些元件的運用,經常是取決於微結構的疲勞。微懸臂樑和多晶矽是常使用於微元件之結構與材料之一,因此,了解其機械疲勞特性是預測微元件壽命所需的指標。

    本研究使用不同方法測試多晶矽微懸臂樑之彎曲疲勞壽命,包括微致動器,MTS Tytron250微拉力測試系統和壓電致動器。在微致動器測試方面,由於微致動器的位移振幅太小,無法產生足夠的應力,試件因而經過數百萬次而沒有產生破壞。依據MTS Tytron250微拉力測試系統與壓電致動器的實驗結果顯示,較大的應力會導致微結構的壽命減少,應力與壽命成反比。

    為了更精準的預測多晶矽微懸臂樑彎曲疲勞壽命,本研究建立預測多晶矽微懸臂樑彎曲疲勞壽命之經驗關係式,並呈現了負載頻率對於疲勞壽命之影響。應力越高會使材料的疲勞壽命減少,而低頻率則增強這個影響。此外,本文也將現有的實驗數據與先前文獻對於多晶矽的疲勞數據合併製成應力-疲勞壽命曲線圖,其中包含不同的測試機制,如拉伸、彎曲、扭轉,可做為未來微元件設計人員或相關研究人員之重要參考。


    In light of the rapid advancement in IC/MEMS/NEMS technology, the reliability is an essential factor for a successful microdevice product. However, the reliable application of these devices often depends on the fatigue of their microstructure. Microcantilever beam and polycrystalline silicon (polysilicon) are the most often used structure and material in microdevices, respectively. Therefore, their mechanical fatigue properties need to be characterized to predict the lifetime of the microdevices.
    This study presents the fatigue life of polysilicon microcantilever beam in bending by various testing methods, including microactuator, MTS Tytron250 microforce testing system and piezoelectric actuator. During microactuator testing, the fatigue life persists up to millions of cycles without failure, because the amplitude of displacement is small. Based on the results of the MTS Tytron250 microforce testing system and the piezoelectric actuator, it can be concluded that large stress reduces the number of cycles, namely the fatigue life is inversely proportional to the stress.
    In this study, an empirical correlation is established for predicting bending fatigue of polysilicon microcantilever beam. This correlation demonstrated the influence of applied frequency on fatigue life. The high stress reduced the fatigue life, and low frequencies enhanced this effect. Moreover, the collective plot of polysilicon by various testing mechanisms, such as tension, bending and torsion, will provide the microdevice designer and researcher with a good reference for various applications.

    CONTENTS I FIGURE CAPTIONS III TABLE CAPTIONS VI NOMENCLATURE VII CHAPTER 1 INTRODUCTION 1 1.1 Motivation 1 1.2 Background 2 1.3 Objectives of Study 4 CHAPTER 2 LITERATURE REVIEW 6 2.1 Measuring Mechanical Properties 6 2.1.1 Tensile Testing 6 2.1.2 Bending Testing 11 2.2 Fatigue Testing of Silicon/Polysilicon Thin Films 13 2.2.1 Tensile Fatigue 14 2.2.2 Bending Fatigue 15 2.2.3 Frequency Effect on Fatigue 17 2.2.4 Mechanisms and Life Prediction of Fatigue of Polysilicon 19 2.3 Closure 20 CHAPTER 3 COMPUTATIONAL ANALYSIS 21 3.1 Beam Theory 21 3.1.1 Slopes and Deflections 21 3.1.2 Bending Stress 24 3.2 Fatigue Theory based on Stress-Life Relationship 25 3.3 Numerical Simulation of Microcantilever Beam Behavior 27 CHAPTER 4 EXPERIMENTAL METHOD 32 4.1 Design of Specimen 32 4.2 Fabrication of Specimen 33 4.3 Testing Methods 37 4.3.1 Testing by Microactuator 37 4.3.2 Testing by MTS Tytron250 Microforce Testing System 41 4.3.3 Testing by Piezoelectric Actuator 42 CHAPTER 5 RESULTS AND DISCUSSIONS 44 5.1 Testing by Microactuator 44 5.2 Testing by MTS Tytron250 Microforce Testing System 48 5.3 Testing by Piezoelectric Actuator 53 5.4 Width Effects of Microcantilever Beam 59 5.5 Slope of Bending Fatigue 60 5.6 Modeling for Prediction of Bending Fatigue Life 62 5.7 Collective Data of Polysilicon Fatigue 66 CHAPTER 6 CONCLUSIONS AND FUTURE WORK 68 REFERENCE 70

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