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研究生: 紀偉豪
論文名稱: 高功率發光二極體照明模組之散熱特性分析
Analysis of Thermal Performance for High Power Light Emitting Diode Lighting Module
指導教授: 江國寧
Chiang, Kuo Ning
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 134
中文關鍵詞: 發光二極體接面溫度有限單元分析散熱分析使用壽命
外文關鍵詞: Light Emitting Diode (LED), Junction Temperature, Finite Element Analysis, Thermal Management, Lifetime
相關次數: 點閱:2下載:0
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  • 發光二極體(Light-Emitting Diode, LED)因本身具有高壽命、省電及低污染等特性,未來將逐漸取代傳統白熾燈泡成為新一世代的照明光源。在照明產品高亮度的市場要求下,高瓦數的發光二極體封裝形式已成為一種趨勢,但伴隨而來的是晶片處高熱能密度集中,此現象將導致接面溫度(Junction Temperature)上升,影響發光二極體亮度的消減、色溫改變及使用壽命縮減,故本研究根據熱傳遞基本理論、半導體電性與參數設計概念,使用有限單元分析軟體ANSYS®並搭配實際實驗,針對高功率發光二極體封裝結構與燈具模組結構進行散熱特性分析。
    本研究為瞭解結構內詳細熱分佈物理行為,針對發光二極體封裝結構與燈具模組建立有限單元模型,搭配William與van de Pol等人提出熱自然對流理論代入邊界條件進行模擬分析。此外,接面溫度為影響晶片發光效率最甚之因素,故於本研究中亦基於半導體電性,使用順向偏壓法與電壓電流內差法進行接面溫度間接量測,以驗證模擬結果之正確性,其結果顯示誤差量皆在10%以內,表示分析結果與實際物理行為互相吻合。
    另外,為提升發光二極體燈具之亮度與使用壽命,針對封裝體內、外部燈具與散熱鰭片幾何結構進行參數化分析,探討增加結構散熱能力之設計指標。由研究中發現對發光二極體內部封裝結構而言,因晶片本身尺寸較小,造成高熱量密度集中現象,無法有效藉封裝體內結構散逸出晶片處之熱能,故需著重外部散熱鰭片與燈具散熱結構之設計。分析結果指出增加散熱鰭片數目、燈具開孔半徑與置入導熱柱皆可有效增加結構散熱表面積、降低接面溫度進而增加亮度輸出。


    第一章 序論.................................1 1-1 簡介................... ..................1 1-2 研究動機............... ..................2 1-3 文獻回顧............... ..................4 1-4 研究目標............... ..................9 第二章 基礎理論.............................11 2-1 發光二極體發光原理.......................11 2-2 光學特性基礎理論.........................16 2-2-1 光通量.................................17 2-2-2 色溫...................................17 2-2-3 演色性.................................18 2-3 熱傳遞分析理論...........................19 2-3-1 熱傳遞行為.............................19 2-3-2 發光二極體封裝元件之熱傳遞分析......... 22 2-4有限單元法理論............................ 23 2-4-1 穩態熱傳導有限單元法基礎理論........... 24 第三章 發光二極體封裝結構散熱分析............27 3-1 二極體接面溫度量測試驗-順向偏壓法.........28 3-1-1 順向偏壓法量測過程介紹..................29 3-1-2 發光二極體接面溫度量測結果..............32 3-2 散熱鰭片溫度量測試驗......................34 3-3 發光二極體光電轉換效率量測試驗............34 3-4 發光二極體之熱分析有限單元分析............35 3-4-1 熱傳分析有限單元模型之建立..............35 3-4-2 熱分析模擬結果......................... 37 3-4-3 熱分析模擬結果與實驗之驗證..............38 3-5 發光二極體封裝結構參數化分析..............40 3-5-1 晶片基板材料替換之效應..................41 3-5-2 光電轉換係數影響之效應..................42 3-5-3 晶片黏著層影響之效應....................43 3-5-4 銅散熱塊幾何形狀影響之效應..............44 3-5-5 散熱鰭片材料影響之效應..................45 3-5-6 散熱鰭片中水平平板幾何影響之效應........47 3-5-7 垂直散熱鰭片長度影響之效應..............48 第四章 發光二極體照明模組散熱分析............49 4-1二極體接面溫度量測試驗-電壓電流內差法......50 4-1-1電壓電流內差法量測過程介紹...............50 4-1-2 電壓電流內差法與順向偏壓法量測結果比較..51 4-1-3 燈具模組結構接面溫度量測結果........... 52 4-2 外部燈具溫度量測試驗..................... 54 4-3 發光二極體燈具模組光電轉換效率量測試驗... 55 4-4 發光二極體燈具模組有限單元分析........... 56 4-4-1 熱傳分析有限單元模型之建立............. 56 4-4-2 熱分析模擬結果......................... 58 4-4-3 熱分析模擬結果與實驗之驗證..............59 4-5 發光二極體燈具模組參數化分析............. 62 4-5-1 晶片基板材料替換之效應................. 62 4-5-2 晶片黏著層影響之效應................... 63 4-5-3 銅散熱塊幾何影響之效應................. 65 4-5-4 燈具材料影響之效應..................... 66 4-5-5 燈具外散熱鰭片數目影響之效應............67 4-5-6 燈具孔徑大小影響之效應..................67 4-5-7 燈具內鋁載板高度影響之效應............. 69 4-5-8 置入導熱柱影響之效應................... 69 4-6 下一世代之發光二極體照明燈具模組......... 70 第五章 結論與未來展望....................... 72 參考文獻................................... 76

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