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研究生: 劉凌瑛
Liu, Ling-Ying.
論文名稱: 三維複合功能結構的快速成型與整合技術
Rapid Prototyping and Integration of 3D Composite Functional Structures
指導教授: 蘇育全
Su, Yu-Chuan.
口試委員: 饒達仁
Yao, Da-Jeng.
陳紹文
Chen, Shao-wen.
學位類別: 碩士
Master
系所名稱: 原子科學院 - 工程與系統科學系
Department of Engineering and System Science
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 117
中文關鍵詞: 光固化快速成型複合結構
外文關鍵詞: UV Curable, Rapid prototyping, Composite Structures
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  • 我們已經成功實現利用DLP三維列印製程達到製作微流體系統元件及氣壓式制動器之複合功能結構。DLP三維列印製程技術我們可以達到最高解析度為10微米,每層最小厚度為10微米,並且在不同層結構上結合不同材料達到複合結構之功能。我們利用DLP三維列印技術製作隔膜式振盪器及球型振盪器的複合結構,提供可切換等流速之牛頓流體,產生自發性的液體振盪,其中球型振盪器震盪頻率可達到1.77Hz高於先前報導所報導的1Hz[24],並且輸入流量是先前報導的六分之一,且一次製造流程所花時間約30分鐘,同時可以製造20個振盪器,達到快速成型之目的。另外過去傳統製造氣動式制動器制動器為繞線方式[25,28],且依照繞線幾何形狀不同時往往需要依靠黏著劑幫忙,DLP三維列印技術提供可製造複雜之幾何形狀外,並且可以透過設計特定結構,例如收縮結構有別於以往觀念要施加負壓才會收縮,經由結構設計可以達到施加正壓產生收縮效果,除此之外同時也設計伸長、螺旋及彎曲結構,可以依照不同應用場合及尺寸大小,搭配不同結構形狀,達到複合功能結構之目的。


    Inspired by nature, researchers have begun to explore the design and control of soft-bodied robots composed of compliant materials. These robots have continuously deformable structures that result in a relatively large number of degrees of freedom compared with their hard-bodied counterparts. The key challenge for creating soft machines that achieve their full potential is the development of controllable soft bodies using smart materials and structures that can sense, actuate and compute. The goal of this thesis is to develop 3D manufacturing and integration schemes that realize complex composite structures with desired functions. More specifically, DLP (Digital Light Processing) stereolithography is employed to accomplish soft machines with desirable functionality and controllability.
    A high-resolution light engine based on TI’s 1920×1080 micromirror array, is used to project the images for layer-by-layer photo-polymerization. The pitch of the micro-mirror array is 5.4 μm, so the utilization of adjustable projection lens results in an output image resolution ranging from 2.7 to 27 μm. The Z resolution (i.e., the minimum layer thickness) of the customized 3D printing platform is down to 10 μm. In the prototype demonstration, (1) a new type of all-elastomer, miniature pneumatic actuators that can be tailored to yield desired locomotion and forces for medical applications, and (2) novel fluidic oscillators that generate periodic flow outputs autonomously for clocking and switching functions are realized and integrated. The composite pneumatic actuators are capable of performing desired actuation, including contraction, elongation, bending, twisting, and their combinations on demand. It is demonstrated for the first time that the fluidic oscillators and the integrated osmotic pumps can operate auton¬omously and achieve a maximum frequency up to 1.7 Hz. They can function as integrated controllers and built-in power sources to realize auton¬omous and programmable systems. As such, sophisticated and automated control of pressure driven soft robots and microfluidic systems can potentially be realized.

    摘要 II 目錄 IV 表目錄 VII 圖目錄 VII 第一章 簡介 1 1.1 前言 1 1.2 三維列印技術的起源與歷程 2 1.3 積層製造的種類 4 1.4三維光固化成型技術的工作原理 6 1.5 研究動機與目的 16 第二章 文獻回顧 18 2.1光固化樹脂的種類 18 2.1.1 乙烯基類 18 2.1.2 非乙烯基類 18 2.2光固化樹脂組成成分 21 2.3 光固化原理 21 2.3.1 反應單體 23 2.3.2寡聚物 24 2.3.3 光起始劑 25 2.3.4 其他添加劑 27 2.4 二維微流體系統 27 2.4.1 振盪器原理設計 27 2.4.2 單向閥與開關閥元件設計 28 2.4.3 微流體元件應用於振盪器 29 2.4.4 振盪器製造與量測數據 30 2.4.5 微流體元件應用於多路復用器 31 2.5 軟性機器人基礎元件之設計 34 2.5.1 收縮結構設計 34 2.5.2 螺旋結構設計 37 2.5.3軟性機器人實例 42 第三章 原理設計 47 3.1 單向閥與開關閥之設計與工作原理 47 3.3 隔膜型預壓液體振盪器之設計與工作原理 52 3.4 球型液體振盪器之設計與工作原理 55 3.5 氣壓式制動器概述 56 3.5.1 收縮型結構(Contraction-type)之設計 56 3.5.2 伸長型結構(Elongation-type)之設計 58 3.5.3 螺旋型結構(Twisting-type)之設計 59 3.5.4 彎曲型結構(Bending-type)之設計 59 3.5.5 複合結構設計(Combination-type) 60 第四章 實驗製程與設計 62 4.1 DLP三維列印光固化成型法製造設備 62 4.2 DLP三維列印光固化成型法製造流程 63 4.3 DLP三維列印機之列印範圍與最小解析度 66 4.4 樹脂配方與製作參數整理 70 4.5 隔膜型液體振盪器設計與製造方法 72 4.5.1 光固化材料調配與製程參數 73 4.5.2 隔膜型液體振盪器製造流程 74 4.5.3隔膜型液體振盪器裝置之實驗 78 4.6 隔膜型預壓液體振盪器設計與製造方法 80 4.6.1光固化材料調配與製程參數 80 4.6.2隔膜型預壓液體振盪器製造流程 81 4.6.3 隔膜型預壓液體振盪器之實驗 84 4.7 球型液體振盪器設計與製造方法 85 4.7.1 光固化材料調配與製程參數 86 4.7.2 圓球製作方法 87 4.7.3 球型液體振盪器製造流程 88 4.7.4 球型液體振盪器裝置之實驗 89 4.8 氣壓式制動器元件之設計與製造方法 90 4.8.1 光固化材料調配與製程參數 91 4.8.2 氣球製造方法 93 4.8.3 氣壓式制動器主體結構製造流程 95 4.8.4 實驗與量測方法 96 第五章 結果與討論 99 5.1 綜合液體式振盪器之比較 99 5.1.1 幾何結構 99 5.1.2 流量與振盪頻率比較 100 5.1.3 振盪器製造流程比較 101 5.2 氣壓式制動器元件 102 5.2.1 收縮結構實驗數據 102 5.2.2 伸長結構實驗數據 103 5.2.3 螺旋結構實驗數據 104 5.2.4 彎曲結構實驗數據 105 5.2.5 氣壓式制動器之應用 106 第六章 結論與未來工作 108 6.1本論文研究結果 108 6.1.1 DLP三維光固化成型技術製造技術情況 108 6.1.2 利用DLP三維光固化製程製造元件情形 108 6.2未來工作 109 6.2.1 開發新型三維微流體元件 109 6.2.2 DLP三維光固化成型技術應用灰階流道 110 6.2.3 提升材料特性 111 第七章 參考文獻 113 附錄 117  

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