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研究生: 蘇建一
Su, Jian-Yi
論文名稱: 基於Linapod平行機構之六維運動量測裝置 及閉機構鏈工具機研究與開發
Development of a Six-DoFs Motion Measurement Device and a CNC Machine Tool with Closed Kinematic Chain based on Linapod Parallel Mechanism
指導教授: 雷衛台
Lei, Wei-Tai
口試委員: 吳隆庸
徐永源
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 62
中文關鍵詞: 平行機構史都華平台直接回授
相關次數: 點閱:3下載:0
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  • 摘要
    本論文研究之六維運動量測裝置(six-DOFs Motion Measurement Device)具Linapod平行連桿機構,包含三大部分:滑軌組件、下平板以及六根固定長度之連接桿。滑軌組件含有六根平行軌道環繞於主軸外側,各自搭載一球接頭與光學尺讀頭,軌道背面安裝有光學尺,下平板上則固定有六個球接頭,使用六根連接桿一對一連接滑軌上之滑塊與下平板對應之球接頭。滑軌組件與主軸固定,而下平板則安裝在工作台上。當機器驅動,使滑軌組件與下平板有相對運動時,該運動將推動各支滑軌上的滑塊,而對應之光學尺量測出各滑塊之位置,透過機構正轉換,得出滑軌組件與下平板間的六維相對關係。
    本論文以此Linapod六維運動量測裝置為基礎,研究增加其精確度與可靠度之方法。改進方法可大致區分為兩類:機構元件改進及起始化輔具設計。機構元件之改進旨在善前一代系統之機構穩定性,使各機構參數不受環境溫度及機台震動影響;起始化輔具設計則能更精確地鑑定六維運動量測裝置的機構參數,以提升系統之精度。
    本研究另外將Linapod平行機構之六維運動量測裝置安裝於三軸CNC工具機上,構成六維位置與指向直接回授之封閉機構鏈CNC工具機,以之進行工件加工,驗證加工精度以及改善效果。


    Abstract
    This six-DOFs Motion Measurement Device (MMD) utilizes the Linapod parallel mechanism. It consists of three main parts: a slide and rail assembly, a lower plate and six connecting rods with fixed length. The slide and rail assembly contains six parallel rails surrounding and jointed to the spindle housing. Each rail has its own optical linear encoder with the scale attached to the back side of the rail and the read head mounted on the slide. The lower plate has six ball joints built into it. Through the connecting rods, each ball joint on the lower plate is connected to another one on a slide of the rail assembly, thus completing the Linapod parallel mechanism. Whenever there’s relative motion between the rail assembly and the lower plate, the rods cause the slides to move. The motions of the slides are measured by the read heads. With the read heads monitoring and feeding back the positions of the slides, the six-DOF relationship between the rail assembly and the lower plate can be solved through forward kinematic transformation.
    This thesis is based on the six-DOFs Motion Measurement Device Linapod parallel mechanism, and the aim is to enhance the accuracy and reliability of the MMD device with two approaches: the improvement of component design and the usage of new calibration equipment. The improved of component design aims to make this Linapod parallel mechanism more stable when subjected to temperature change or vibration. The newly designed calibration equipment allows more accurate identification of kinematic parameters.
    This thesis also applies this Linapod parallel mechanism onto a three axis machine tool, to close the kinematic chain from the tool to the work piece, the sensor for the detecting of the six-DOF relationship between tool and work piece. With such a device as feedback sensor for the, parts are machined and inspected to validate the accuracy improvement.

    目錄 摘要 1 Abstract 2 致謝 3 目錄 4 圖目錄 7 表目錄 10 1. 前言 11 2. 文獻回顧 12 2.1. 串聯式工具機 12 2.2. 平行連桿機構 12 2.3. 工具機量測系統 14 2.3.1. 雙球桿量測儀(Double Ball Bar): 14 2.3.2. 格點編碼器(Grid Encoder): 14 2.3.3. 雷射干涉儀(Laser Interferometer): 15 2.4. 六維運動量測系統 15 2.5. Linapod平行機構 18 2.5.1. 機構逆轉換 18 2.5.2. 機構正轉換 19 2.5.3. 三邊量測法 19 2.5.4. Linapod機構參數鑑定步驟 20 2.6. 研究目的 21 3. 絕對長度起始板設計 22 3.1. 設計目標 22 3.2. 絕對長度的建立 22 3.3. 一級與二級石英絕對長度起始板 24 3.4. 三鋼珠磁性座設計 24 3.5. 量測球直徑誤差對校正塊精度影響 25 3.6. 黏膠熱穩定性實驗 26 3.7. 規格與成品 28 3.8. 石英絕對長度起始板穩定性驗證 32 4. Linapod MMD硬體改良 33 4.1. 滑塊搭載之磁性座改良 34 4.2. 石英玻璃固定長度雙球連接桿 35 4.3. 加工用下平板 36 4.4. Linapod工作空間分析模擬 37 5. Linapod MMD精度與動態驗證實驗 39 5.1. 定位實驗 39 5.1.1. X軸定位實驗 39 5.1.2. Y軸定位實驗 42 5.1.3. Z軸定位實驗 43 5.1.4. 定位實驗結果討論 44 5.2. 步階實驗 45 5.2.1. X軸步階實驗 45 5.2.2. Y軸步階實驗 46 5.2.3. Z軸步階實驗 47 5.2.4. 步階實驗結果討論 48 6. Linapod MMD閉機構鏈回授 49 6.1. 閉機構鏈回授系統 49 6.2. 閉機構鏈位置回授方法 50 6.3. 主軸熱誤差加工驗證 51 6.4. 加工結果討論 54 7. 結論 55 參考文獻 56 附錄 58 A. X軸定位實驗結果 58 B. Y軸定位實驗結果 60 C. Z軸定位實驗結果 62  

    [1] D.Stewart, "A Plateform with 6 Degree of Freedom," Institution of Mechanical Engineers, vol. 108, no. 15, pp. 371-386, 1965.
    [2] E. Ficher, "A Stewart Platform-Based Manipulator:General Theory and Practical Construction," The International Journal of Robotic Research, vol. 5, no. 2, pp. 15-182, 1986.
    [3] M.Hebsacker, T.Treib, O.Zirn, M.Honegger,” Hexaglide 6 DOF and Triaglide 3 DOF Parallel Manipulators,” Theoretical Aspects and Industrial Requirements, PART II, pp. 345-355. 1999.
    [4] F.Pierrot, T.Shibukawa, ”From Hexa to HexaM,” Theoretical Aspects and Industrial Requirements, PART II, pp. 357-364. 1999.
    [6] G.Pritschow and K.H.Wurst, “Systematic Design of Hexapods and other Parallel Link Systems,” Annals of CIRP, vol. 46, pp. 291-295, 1997.

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