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研究生: 林紫琪
Lin, Tzu-chi
論文名稱: 微流道蒸發測試段搭配致冷晶片冷凝段之雙相自然循環迴路研究
Investigation of Two-Phase Natural Circulation Loop with Microchannel Evaporator and Thermoelectric Cooler
指導教授: 潘欽
Pan, Chin
李進得
Lee, Jin-Der
口試委員: 林清發
Lin, Tsing-Fa
陳紹文
Chen, Shao-Wen
學位類別: 碩士
Master
系所名稱: 原子科學院 - 工程與系統科學系
Department of Engineering and System Science
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 97
中文關鍵詞: 自然循環微流道致冷晶片雙相流
外文關鍵詞: Natural Circulation Loop, Microchannel, Thermoelectric Cooler, Two-Phase Flow
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  •   本論文研究主要改進本實驗室先前研發的微通道自然循環迴路,冷凝段部份以致冷晶片結合冷凝銅流道替代一公升的冷凝水槽,以減少大幅體積,且只需要通電即可達到冷卻的效果。為達實際應用於電腦中央處理器(CPU)的散熱,本研究根據現行CPU尺寸修正微流道蒸發測試段之加熱底面積,從先前研究的10.5x10.5mm2更改為31x31mm2。本研究在加熱基底上製作共78條微流道,每一通道蝕刻深度為300μm,並採用本實驗團隊的研究成果,以漸擴微流道設計來有效抑制環路內雙相沸騰時所產生的不穩定性,同時考量此多重平行微流道的總加熱表面積(每一流道包含一底部面積加上兩個側面面積)必須大於加熱底面積,因此漸擴流道的設計只存在於微流道的前半段,亦即微流道入口端寬度150μm,漸擴至離入口16mm處、寬度為300μm;之後為均勻截面至出口端、寬度維持在300μm。爰此,平行微流道的總表面積與基底面積的比值為2.1。
      本研究以99.8%的乙醇作為實驗工作流體,以上述的改良迴路進行自然循環實驗。實驗結果顯示利用致冷晶片搭配冷凝銅流道將增加自然循環的流阻,造成移熱能力下降。在填滿工作流體(填充比100%)的情況下,實驗觀察到蒸發測試段出口的溫度高於飽和溫度,推測此時的自然循環內部壓力可能高於一大氣壓,這可能肇因於迴路填滿工作流體,沸騰時因液體變成氣體造成體積大幅膨脹,但無足夠的成長空間促使流體壓力上升,進而抑制自然循環使移熱能力下降。因此,本研究再以不同的填充比進行自然循環實驗,觀察其升流段流譜、各溫度變化、自然循環的不穩定性等,發現不同填充比對本自然循環迴路特性有顯著影響,最佳的填充比為90%。
      為提升自然循環迴路的移熱能力,本研究將升流段與降流段由原本的4mm擴大孔徑至8mm,以進行自然循環實驗。實驗結果顯示擴大孔徑,將使升流段的液膜太厚,冷凝銅流道的流阻又使液體不易流通,造成液體回流的現象,讓整個自然循環移熱能力下降。
      綜合以上實驗結果,致冷晶片結合冷凝銅流道的設計可能不適於此微通道自然循環迴路,必須進一步改良以達應用於CPU散熱的目標。


      In order to reduce the large space of 1L condensing water tank in our previous microchannel natural circulation loop (NCL), this study employs thermoelectric cooler incorporating with cooling copper channels instead as the condensing section in this NCL to develop the cooling methodology for the electronics, such as Central Processing Unit (CPU). According to the real size of current CPU, the base area of microchannel evaporator in the present NCL is modified from 10.5x10.5mm2 to 31x31 mm2. Our previous studies had recognized that the divergent microchannels can significantly stabilize the two-phase microchannel NCL. In addition to increase the wall-to-base area ratio, the divergent design is only applied to the front section of all the 78 parallel microchannels with uniform depth of 300 μm. Accordingly, the width of each microchannel is diverging from 150 μm at the inlet to 300 μm at the location of 16mm from the inlet, and then with an uniform cross-section with a width of 300μm until the outlet. Thus, it will result in a wall-to-base area ratio of 2.1.
      The 99.8% ethanol is adopted as the working fluid in the NCL. Its boiling temperature is about 78.4 ℃ at 1 atm. With a filling ratio of 100%, the experimental results show that thermoelectric cooler together with cooling copper channels may increase loop flow resistance and reduce heat removal capability. The temperature at the evaporator outlet is higher than the saturated temperature at 1 atm. It implies that the fluid pressure inside the loop is possibly higher than 1 atm. The higher pressure may be caused by the confined space for bubble growth after the boiling inception and thus affect the heat removal capability of NCL. Therefore, this study also investigates different filling ratios on the performance of the present NCL. The experimental results reveal that the filling ratio has a significant effect on the two-phase flow characteristics of this NCL. The optimum filling ratio is supposed to be about 90%.
      In order to further improve heat transfer capacity of the NCL, this study enlarges the diameter of the riser and downcomer from 4mm to 8mm. However, the results show the counter-current flow appears in the riser due to the thicker liquid film deposited in the riser and the larger flow resistance existing in the cooling cooper channels. This will reduce the heat removal capability of this NCL.
      Based on the above results, the thermoelectric cooler incorporating with cooling copper channel may not be suitable for this microchannel NCL. It needs a further improvement to increase the heat removal capability and meets the cooling requirement of CPU.

    摘要 i Abstract iii 致謝 v 目錄 vi 表目錄 ix 圖目錄 x 符號說明 xiii 第一章 緒論 1 1.1 前言 1 1.2 研究動機與目的 3 1.3 研究方法 4 1.4 論文架構 5 第二章 文獻回顧 6 2.1 微流道內的雙相沸騰熱傳研究 6 2.2 自然循環迴路相關文獻探討 8 2.3 致冷晶片相關之文獻探討 11 第三章 實驗設備與環路架構 15 3.1 微流道製作 15 3.1.1微機電製程基本原理 15 3.1.2微流道製作程序 17 3.2 自然循環迴路製作 21 3.2.1 冷凝裝置設計 21 3.2.2 環路連接流道材質簡介 24 3.2.3 加熱銅塊與夾具簡介 26 3.3 實驗環路架構 29 3.4 實驗設備簡介 32 3.5 實驗步驟 34 第四章 微型自然循環理論分析 35 4.1 熱傳分析計算 35 4.2 自然循環迴路質量流率分析 39 4.3 乙醇的物理性質 40 第五章 結果與討論 41 5.1 冷凝器與環路連接流道的流阻影響 41 5.1.1組件改良前自然循環實驗 41 5.1.2組件改良後自然循環實驗 44 5.1.3 改良前後比較 46 5.2 填充比(filling ratio)的影響 50 5.2.1各填充比流譜與溫度比較 50 5.2.2 各填充比沸騰曲線比較 55 5.2.3 各填充比冷凝器消耗功率比較 59 5.2.4各填充比環路不穩定性分析 60 5.3升流段與降流段擴流道質性擴大的影響 66 第六章 結論與建議 70 6.1 本論文研究成果 70 6.2 未來研究建議 72 參考文獻 73 附錄 78 附錄A 乙醇物理性質計算 78 A.1 液體密度 78 A.2 液體黏滯係數 78 A.3 液體比熱 79 附錄B 自然循環壓降變化 80

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