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研究生: 吳介渝
Wu, Chieh-Yu
論文名稱: 生態化創新與綠色製造之永續產品設計:以TFT-LCD面板開發為例
Sustainable Product Design for Eco-innovation and Green Manufacturing: The Case of TFT-LCD Panel Development
指導教授: 朱詣尹
Chu, Yee-Yeen
口試委員: 邱銘傳
劉子歆
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 102
中文關鍵詞: 永續產品開發生態化創新綠色製造生態化設計考量環境的設計方法
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  • 永續發展的全球議題影響了企業設計與製造產品的模式,企業必須進行永續製造,盡可能降低製造活動對生態的影響,而綠色製程是永續製造在製程面的運用,並且透過生態化創新對企業環境管理作法進行系統化改善,可邁向永續製造的願景。本研究著重於企業生態化創新的維度與生態化設計的搭配,並分析永續產品與綠色製程之生態化設計兩者的互動關係,以及考量綠色製造的產品開發與設計方法,最後探討以上對於永續產品開發之綠色績效的影響。
    本研究以TFT-LCD面板的主要元件與模組開發案例,延伸發展考量綠色製造的設計(DFGM)概念,將符合綠色製造之環境需求納入考量綠色製造的品質機能展開(GMQFD);而後透過DFGM概念發展的績效轉換與整合平台,將產品開發的生態績效轉換為經濟績效,並整合其對環境成本與製造成本的影響。本研究提出之考量綠色製造的產品設計方法提供企業產生具可綠色製造性並兼顧生態與經濟績效的產品概念;績效轉換與整合平台則提供具參考價值之決策資訊以解決實務上生態化創新的經濟效益與生態效益之可能衝突,並降低錯誤決策與忽略外部影響的風險。最後,本研究歸納及延伸提出DFGM整合之平台概念。


    摘要 I 目錄 Ⅲ 圖目錄 Ⅴ 表目錄 Ⅵ 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 1 1.3 研究目的與議題 2 1.4 論文架構 2 第二章 文獻探討 4 2.1 生態化創新 4 2.1.1 綠色趨勢與法規 4 2.1.2 永續發展下的永續製造 6 2.1.3 生態化創新與永續製造 9 2.2 永續產品開發與生態化設計 10 2.2.1 永續產品開發 11 2.2.2 周全設計(DFX)與考量永續的設計方法(DFS) 12 2.2.3 生態化設計(Eco-design, DFE) 14 2.2.4 生態化設計之工具 16 2.2.5 永續產品開發之綠色績效 18 2.3 永續製造下的綠色製造 21 2.3.1 綠色製造相關研究發展 22 2.3.2 目前可能使用於綠色製造之生態化設計工具 24 2.3.3 文獻概念整理與研究之關聯性 25 第三章 研究方法與架構 27 3.1 研究方法與步驟 27 3.2 研究架構 30 3.2.1 透過生態化設計實現生態化創新之綠色績效 31 3.2.2 考量綠色製造的設計方法(DFGM) 32 3.2.2.1 DFGM之研究重點 33 3.2.2.2 以DFGM架構評估生態化創新與選擇綠色製程 34 3.2.2.3 考量綠色製造的品質機能展開(GMQFD) 36 3.2.3 綠色製造的綠色績效 39 3.3 研究範圍與限制 40 第四章 研究案例分析與討論 42 4.1 案例1:A公司之TFT-LCD TV背光模組設計 42 4.1.1 A公司簡介 42 4.1.2 案例1之生態化創新與生態化設計 43 4.1.3 案例1之DFGM與其綠色績效 45 4.2 案例2:A公司之面板化學原料的氧化錫銦之銦重金屬回收 59 4.2.1 案例2之生態化創新與生態化設計 59 4.2.2 案例2之DFGM與其綠色績效 60 4.3 案例3:B公司之噴墨式印刷彩色濾光片技術 63 4.3.1 B公司簡介 63 4.3.2 案例3之生態化創新與生態化設計 63 4.3.3 案例3之DFGM與其綠色績效 65 4.4 綜合討論 69 4.4.1 考量綠色製造的產品開發與設計方法之相關因子 70 4.4.2 DFGM及GMQFD與相關文獻比較 73 4.4.3 DFGM搭配GMQFD與傳統DFM搭配QFD的比較 77 4.4.4 DFGM運作與流程展開 78 4.4.5 以DFGM整合創新設計及永續製造之平台 79 第五章 結論與討論 83 5.1 研究結論 83 5.2 後續研究與建議 85 參考文獻 87 附錄 訪談紀錄表 96

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