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研究生: 江岳峰
Jiang, Yue-Feng
論文名稱: 以複合式振鏡系統提升雙光子微影製程之加工效率與彈性
Improve Process Efficiency and Flexibility of Two Photon Lithography with Complex Scanner System
指導教授: 傅建中
Fu, Chien-Chung
口試委員: 李三良
項維巍
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 57
中文關鍵詞: 雙光子微影振鏡加工系統雷射功率控制平台同動
外文關鍵詞: Two-Photon Polymerization, Scanner System, Laser Power Control, Scanner Stage Synchronization
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  • 本研究以目前實驗室建立之振鏡式雙光子微影系統進行研究,針對以振鏡系統進行大面積結構加工時之限制提出拼接模式外的解決方法,同時透過加入以及調整系統中各項元件以實現本研究提出之新加工模式,藉此提升振鏡式系統之加工效率及製程彈性。
    本研究擬整合振鏡系統與精密位移平台,以兩元件同動的方式解除振鏡系統掃描範圍之限制,也避免拼接方法可能產生之拼接痕跡及拼接誤差,並期望同時提升整體加工效率。另外也將透過雷射功率的快速調變,實現於加工過程中變換體素(Voxel)大小,增加此系統的參數設計彈性。最後將整合各種可使用之加工模式並以提升雙光子微影系統之加工效率及製程彈性為目標建立一複合式振鏡系統。
    最終本研究完成此複合式系統架設並以一大面積微鏡陣列證實此複合式系統之可行性,也期望此複合式振鏡系統能為雙光子微影技術帶來更多可能性。


    This research is based on a self-built two-photon lithography galvanometer scanning system in laboratory. The main purpose is to bring up another possible solution for manufacturing large area microstructures with galvanometer scanning systems besides common step and scan method. Several new components are also integrated into the current equipment system to accomplish the new manufacturing method and to improve overall efficiency and flexibility.
    This research is integrating galvanometer scanning system with positioning stages to remove the limitation of scanning range, so as to avoid the possible stitching lines or errors under step and scan method. On the other hand, in order to improve the manufacturing flexibility of system, we will also realize fast laser power control to build the microstructure with various sizes of voxels. At the end, all available manufacturing methods will be built into one complex scanner system
    At the end, a complex scanner system is built and verified with a large area micro-lens array. This study is able to bring more flexibilities and possibilities for two-photon lithography systems.

    摘要.....................................2 Abstract.................................3 致謝.....................................4 第一章 緒論............................10 1.1 前言............................10 1.2 文獻回顧........................11 1.2.1 雙光子聚合......................11 1.2.2 振鏡系統與精密移動平台系統整合..17 1.2.3 雷射功率控制....................19 1.2.4 振鏡式雙光子微影系統發展........20 1.3 研究動機........................27 1.4 論文架構........................28 第二章 研究方法........................29 2.1 雙光子微影系統..................29 2.1.1 振鏡系統架構....................29 2.1.2 振鏡與位移平台..................32 2.1.3 控制介面與系統功能..............34 2.2 加工流程........................37 第三章 實驗規劃........................39 3.1 雷射功率控制....................39 3.2 製程參數測試....................41 3.3 振鏡系統與平台位移同動加工......41 3.4 複合式振鏡系統..................42 第四章 結果與討論......................44 4.1 雷射功率控制....................44 4.1.1 閉迴路控制成果..................44 4.1.2 棋盤驗證結構....................47 4.1.3 曲面透鏡結構....................48 4.2 製程參數測試....................48 4.3 振鏡系統與平台位移同動加工......49 4.3.1 結構表面精度與加工時間比較......50 4.3.2 大面積範圍結構驗證..............51 4.4 複合式振鏡系統..................52 4.4.1 粗加工與精加工驗證結構..........52 4.4.2 微透鏡陣列驗證結構..............53 第五章 結論與未來展望..................54 5.1 結論............................54 5.2 未來展望........................54 參考文獻................................56

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