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研究生: 張維軒
Chang, Wei-Shuan
論文名稱: 低成本機械放大機構精密微位移量測與致動系統設計與開發
Design and Development of Low-Cost Precision Micro-displacement Sensing and Actuation Systems based on Mechanical Amplification Mechanisms
指導教授: 曹哲之
TSAO, CHE-CHIH
口試委員: 宋震國
SUNG, CHENG-KUO
蕭德瑛
SHAW, DEIN
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 189
中文關鍵詞: 精密位移感測器撓性放大機構不等傾角機構
外文關鍵詞: precision displacement sensor, flexible magnification mechanism, uneven-legs tilting mechanism
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  • 本研究目的為設計開發以機械式放大機構為基礎的低成本次微米級位移感測裝置及位移致動裝置,並將之結合成一低成本的精密致動系統。此位移感測器裝置的基本原理係將欲量測之次微米位移透過一多層槓桿機構放大百倍至10微米等級後,以霍爾元件讀取放大後的位移。此前第一代試驗機實驗研究顯示,多層槓桿機構之放大率重現性良好,故經使用光學或渦電流計校準後,霍爾元件讀數可以判讀次微米位移,重複精度為0.4 m。本研究重點為將裝置縮小化,試驗機尺寸將由82×28×24mm將其縮小至25×11×12 mm,3層槓桿減為2層槓桿。位移致動器則是將一不等傾角機構與平行四連桿機構組成一三明治結構,使機構側搖時產生縮小的高度差用以修正感測器所量測到的誤差。此前實驗研究已展示1000倍縮小率,可以在天頂方向行微米級運動,最大行程為30微米。本研究重點為改良第一代試驗機,使其可以進退兩方向運動,並確保運動的重複精度,同時使機構也可以在斜向或水平方向運動。最後將位移感測裝置及位移致動裝置結合成一精密致動系統。由於此系統組合使用簡單機構與低成本組件即可得到精密位移,故本研究有一定的商業潛力。


    This research develops a low-cost micro displacement sensor, a low-cost micro-displacement actuator, both based on mechanical magnification mechanisms, and a low-cost precision actuation system combining the sensor and the actuator. The principle of the micro displacement sensor is to magnify submicron displacement through a multi-layer linkage structure by one hundred times into millimeter range. This displacement is then measured by a hall sensor. Based on a first generation prototype, this work reduces the number of arms of the mechanical mechanism used in the micro displacement sensor from 3 to 2 and the overall size from 82×28×24mm to 25×11×12 mms while maintaining measurement range at 10 m with measurement precision of 0.5m and resolution of 0.092μm. The micro-displacement actuator is constructed based on an Uneven-Legs Tilting mechanism sandwiched between two parallel four-bar linkage and is capable of providing a reduction of displacement by a factor 100 to 1000, depending on specific mechanisms. An analytical model was developed for designing the mechanism for desired load and displacement range. This work develops a prototype of an actuator, bases on flexural hinge mechanisms, capable of 5 to 40 m displacement output with precision of 0.34μm and resolution of 0.14μm. A combined sensor and actuator system was made to apply closed-loop control of actuation setting and further improved the accuracy to 0.2μm. The simple construction using low-cost components of the system indicates its commercial potential.

    目錄 摘要 I Abstract II 目錄 IV 圖目錄 VI 表目錄 XI 1. 緒論 1 1.1動機與目的 1 1.2應用潛力 9 1.3研究目標與方法 13 2.位移感測器產品原型開發 15 2.1縮小化目標 15 2.2降低輸入端施力 19 2.2.1簡化模型輸入端施力公式推導 20 2.2.2關鍵的組件尺寸與組裝尺寸調整 26 2.2.3 ANSYS模擬驗證 30 2.2.4完整模型模擬驗證 35 2.3 組裝情形與改進 41 2.4 封裝設計 53 2.5 磁鐵設計 55 2.6 自然頻率評估 57 2.7 重複精度量測 60 2.8 所需輸入端施力驗證 63 3.位移致動器開發 65 3.1 位移致動器放大機構設計 65 3.1.1不等傾角機構尺寸及形狀 66 3.1.2不等傾角機構負載分析 69 3.1.3使用撓性樞軸之不等傾角放大機構 75 3.2致動器系統設計與組建 86 3.2.1放大機構製造與組合 86 3.2.2致動偏心輪 87 3.2.3回復彈簧 88 3.2.4伺服馬達 91 3.3校正與測試 93 3.3.1重複精度 93 3.3.2解析度 100 3.3.3往復性 101 3.3.4負載能力 102 4. 量測與致動系統結合 104 4.1感測器定位平台 104 4.2量測與致動系統結合 110 5. 結論 117 參考文獻 118 附錄A. 位移感測器技術回顧 120 附錄B. 位移致動器技術回顧 128 附錄C. 複合式精密位移平台之精密致動機構 136 附錄D. 本研究之分析與設計軟體程式檔案 160 附錄E. 本研究之硬體設計圖與CAD檔案 162 [A1] Lion Precision. “Capacitive Sensor TechNote LT03-0020”, 2012, retrieved 2019 from, http://www.lionprecision.com/tech-library/technotes/cap-0020-sensor-theory.html#contents [A2] Memstec, Products Introduction, retrieved 2019 from, http://www.memstec.com.tw/product.php?pid=164. [A3] Lion Precision, “Eddy-Current Linear Displacement Sensors An Overview”, retrieved 2019 from, http://www.lionprecision.com/eddy-current-sensors/index.html. [A4] Andrew J. Fleming, “A Review of nanometer resolution position sensors: Operation and Performance”, ELSEVIER Sensors and Actuators A: Physical, 2013, p.106-126. [A5] Sensor and Actuators, “How Magnetostrictive Sensor Works”, retrieved 2019 from, http://sensors-actuators-info.blogspot.tw/2009/08/magnetostriction-is-property-of.html. [A6] Keyence, “Laser Displacement Sensor Technology Book”, retrieved 2019 from, https://www.controldesign.com/assets/10WPpdf/100208_Keyence_LaserSensor.pdf. [A7] MTI Instruments Inc, “An Introduction To Laser Triangulation Sensors ”, 8/24/2014, retrieved 2019 from, https://www.azosensors.com/article.aspx?ArticleID=523. [A8] Keyence, “Digital Contact Displacement Sensor”, Product Catalog [A9] Keyence, “Color Confocal Laser Displacement meter”, Product Catalog

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