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研究生: 吳育軒
Wu, Yu-Hsuan
論文名稱: 具擠壓模式之磁流變液於軸向剛性可控之研究
Investigation of Tunable Stiffness of Magneto-rheological Fluid in Axial Squeeze Mode
指導教授: 張禎元
Chang, Jen-Yuan
口試委員: 宋震國
Sung, Cheng-Kuo
曹哲之
Tsao, Che-Chih
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 119
中文關鍵詞: 可調變剛性擠壓模式磁流變液
外文關鍵詞: tunable stiffness, squeeze mode, magneto-rheological fluid
相關次數: 點閱:3下載:0
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  • 磁流變液為一種新穎的智能流體,此材料具有隨外加場強改變本身材料特性改變的現象,利用此可變特性能在工業界上有許多的應用,根據不同之磁流變液工作模式也將對應至不同的應用範疇,本研究主要探討擠壓模式下磁流變液之材料基礎特性,待釐清其特性後進一步作為工程應用設計之參考指標。
    本研究透過磁路分析軟體輔助下自行設計製作壓縮試驗平台,以符合磁流變液在擠壓模式下的實驗需求,滿足了等壓條件、擠壓模式下的磁場分布與受力情況和能改變外加場強之功能;設計電磁鐵以電流作為外加磁場調控的參數,根據磁路分析模擬結果設計出磁流變液於擠壓模式下四種不同磁通量分布情形,為有效驗證模擬的準確性,使用高斯計量測電磁鐵表面場強進行與模擬結果的比對,除了在低電流線圈通入0.1安培下誤差較大外,其餘磁場量測結果和有限元素軟體模擬結果差異皆在5%以內,成功驗證模擬結果的可靠性。
    透過壓縮實驗得出不同間距下剛性皆隨壓縮量上升而增加的趨勢,整體上可視為漸進式彈簧(progressive rate springs)的特性;藉由通不同電流的實驗得出各實驗參數下實際剛性改變之情形。剛性隨電流增加而非線性上升;在通入高電流和低電流的實驗結果中,可以分離出兩者適用不同之理論模型,高電流下,可以將1.5安培下不同間距之結果近似成2次多項式,藉由斜率之計算即可得出剛性結果。


    The magnetic-rheological fluid (MRF) is an intelligent material, and it can change its material properties with changing the external magnetic field. Because of its tunable and reversible properties, it has widely applied in the mechanical industry. There are three common operational modes of MRF which are valve mode, shear mode and squeeze mode. According to its direction of the external magnetic field and the displacement of MRF, we can easily distinguish the mode in which MRF is. When the MRF is in the squeeze mode, it has high energy harvesting and good vibration suppression.
    The purpose of this study is focus on understanding material properties of MRF in the squeeze mode and create the references for engineering application design. We design the compression test apparatus by using the finite element method (FEM), and it can make MRF in the homogeneous magnetic field and also help us easily figure out the effects of the external field. Moreover, we also design the electromagnet to control magnetic field by changing the current. This helps us conduct the compression test with different currents. To verify the simulation accuracy, we use a gauss meter to measure the magnetic field on the surface of the electromagnet and compare it with simulation results. The comparing results show that the differences are all within 5 % except the current is 0.1 A.
    In the results, the stiffness of MRF increases with increasing compression displacement under different gap size of MRF region and this results can be considered as the properties of progressive rate springs. On the other hand, the stiffness increase with increasing the input current and it is nonlinear. Finally, the results also reveal that the behavior of force-displacement curves are different in low input current and high input current, so the curves should be adapted to the different theoretical models.

    摘要 I 誌謝 IV 目錄 V 圖目錄 VIII 表目錄 XV 第一章 緒論 1 1.1研究背景 1 1.2研究動機 4 1.3文獻回顧 6 1.4研究方法 10 第二章 理論背景 12 2.1磁流變液性質與應用簡介 12 2.1.1可控智能流體 12 2.1.2磁流變液之組成與特性 13 2.1.3磁流變液賓漢模型(Bingham model) 14 2.1.4磁流變液之黏滯係數 15 2.1.5磁流變液之三大工作模式與應用 16 2.2磁路設計理論介紹 18 2.2.1磁通量與高斯定律 18 2.2.2磁通量密度與磁場強度之關係 18 2.2.3磁路分析 21 第三章 磁流變液軸向擠壓模型實驗設計 24 3.1設計概念 24 3.1.1材料選擇 25 3.1.2不同溫度下黏度測試檢驗 27 3.1.3電磁鐵設計 31 3.2 磁路模擬輔助實驗平台設計 33 3.2.1實驗方法 33 3.2.2模擬設計案例討論 38 3.3電磁鐵磁場量測與模擬結果驗證 49 3.3.1電磁鐵製作 49 3.3.2場強量測實驗架設 50 3.3.3實驗量測結果 51 3.3.4實驗模擬結果比較 53 3.4電流與間距對磁通量密度的影響 56 第四章 壓縮實驗結果討論 63 4.1壓縮測試實驗設計 63 4.1.1實驗架設 64 4.1.2實驗流程 65 4.2壓縮段及拉伸段即時結果比較 68 4.3間距1毫米之實驗結果 71 4.3.1固定間距,不同電流下磁力量測值 71 4.3.2相同壓縮速率,不同電流下結果 72 4.3.3相同電流下,不同壓縮速率之結果 74 4.3.4各組實驗推力與位移量之擬合曲線 77 4.3.5實驗重現精度比較 84 4.4間距2毫米之實驗結果 88 4.4.1固定間距,不同電流下磁力量測值 88 4.4.2相同壓縮速率,不同電流下結果 89 4.4.3相同電流下,不同壓縮速率之結果 91 4.4.4各組實驗推力與位移量之擬合曲線 94 4.5不同間距下之應變與壓縮應力之關係計算 101 4.5.1壓縮速率為每秒0.1毫米時,不同電流下應力與應變關係 101 4.5.2壓縮速率為每秒0.2毫米,不同電流下應力與應變關係 107 4.5.3壓縮速率為每秒0.3毫米,不同電流下應力與應變關係 109 第五章 結論與未來研究方向 112 5.1結論 112 5.2本文貢獻 113 5.3未來研究方向 114 參考文獻 115

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