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研究生: 謝森霖
Forest Hsieh
論文名稱: 綠色產品管理系統建構--以類比IC設計公司為例
Construct a Green Product Management System for an Analog IC Design Company
指導教授: 劉志明
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2007
畢業學年度: 96
語文別: 中文
論文頁數: 98
中文關鍵詞: 整合正向設計鏈反向設計鏈
外文關鍵詞: Integration, ISO 9000, ISO 14000, TEEMA GPMS, IECQ QC 080000, Forward Design Chain Analysis, Reverse Design Chain Analysis, IDEF0
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  • 隨著環保意識抬頭,歐盟於 2002年10 月完成”廢電子電機設備指令”(WEEE; Waste Electronics and Electrical Equipment),規定所有在歐洲進行銷售行為的電子及電器用品製造商,必須從 2005年8月免費接受消費者回收其老舊電器產品;隨後再通過了”歐盟電子電機設備中危害物質禁用指令”(RoHS; Restriction of the use of certain hazardous substance in electrical and electronic equipment),從2006年開始限制有害化學品使用,其中包括鉛、汞、鎘、六價鉻、聚合溴化聯苯 (PBB)、聚合溴化聯苯乙醚(PBDE),如果產品不能符合回收、再利用和有害金屬管制的要求,可能會面臨重大賠償損失。有鑑於此,整合品質、環境、綠色產品管理系統於企業經營流程中,不僅是企業永續經營不可或缺的一環,更是二十一世紀企業發展時勢所趨。
    本研究採用ISO 9000, ISO 14000, TEEMA GPMS, IEQC QC 080000 之標準條文,配合IDEF0 功能模組之系統設計描述方法,以PDCA 戴明管理循環架構,將各系統相關聯之部份予以分析,並整合成一個綠色產品管理系統,做為企業內執行各項管理作業之規範,以降低環境污染衝擊,並提升產品及服務品質。除此之外,一開始就考慮客戶聲音,進而研究開發、生產製造、銷售服務,以滿足客戶需求的正向設計鏈念,及將潛在失效模式回饋研究開發階段,矯正預防在先的反向設計鏈念,亦在綠色產品管理系統建構中一倂被考慮應用,以提升競爭優勢,達到企業永續經營及發展之最終目的。


    As the awareness of environment consciousness, European Union passed the Waste Electrical and Electronic Equipment Directive (WEEE) Directive in October, 2002. According to this directive, private households will be able to return their WEEE to collection facilities free of charge and producers (manufacturers, sellers, distributors) will be responsible for financing these facilities from August, 2005. After that, EU passed The Restriction of Hazardous Substances in Electrical and Electronic Equipment (RoHS) Directive into law. It affects manufacturers, sellers, distributors and recyclers of electrical and electronic equipment containing lead, cadmium, mercury, hexavalent chrome, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE). After 2006 the use of these materials will be banned in new products sold in Europe. If products can not conform to the requirements of retrieve, re-use, and hazardous metal control, enterprise will face a significant loss. In consideration of this, to integrate the quality, environment, and green product management systems in business flow is becoming more and more important in enterprise in twentieth century.
    This study uses international standards, including ISO 9000, ISO 14000, TEEMA GPMS and IECQ QC 080000. As a foundation, the IDEF0 is applied to provide systematic analysis design of functional modulus to describe the method. The integrated system modulus shall be analized by using the management cyclic frame of “Plan, Do, Check, and Action”. The related content of the four big standards are analyzed and combined in order to establish perfect created integrated system. This system shall be a modulus to implement all items of management operation. This system shall also produce the best effect and whole organization performance to increase quality of product, decrease impact of environmental pollutions and prevent incident effectively.Besides, the concepts of Forward and Reverse Design Chain Analysis are considered to be used for enterprise to enhance competition superiority and to sustainable management and development as the final target.

    中文摘要 I Abstract II 誌 謝 III 目 錄 IV 表目錄 VI 圖目錄 VII 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 2 1.3 研究範圍與限制 2 1.4 研究架構 2 第二章 文獻探討 4 2.1 類比IC設計產業介紹 4 2.1.1 類比IC種類 4 2.1.2 類比IC產業特性 4 2.1.3 全球類比IC設計產業概況 5 2.1.4 台灣類比IC設計產業現況與發展 5 2.2 綠色產品(Green Product)演進與要求 7 2.2.1 綠色產品(Green Product)演進 7 2.2.2 綠色產品要求 10 2.2.3 條款/客戶RoHS六大管制物質含量濃度規定整理 12 2.3 品質管理系統 14 2.3.1 ISO 9000 概述 14 2.3.2 ISO 14000概述 16 2.3.3 TEEMA GPMS (Green Product Management System) 概述 19 2.3.4 IECQ QC 080000概述 21 2.4 IDEF功能模式 26 2.4.1 IDEF0 方法之探討 27 2.4.2 IDEF方法家族的應用 29 2.5 設計鏈作業參考模式 30 2.6 FMEA之探討 31 2.7 供應鏈管理之意義 32 2.8 本章總結 35 第三章 研究方法 36 3.1 研究架構與方法 36 3.2 以IDEF0分析綠色產品管理流程 39 3.3 正向設計鏈分析(Forward Design Chain Analysis) 46 3.4 反向設計鏈分析(Reverse Design Chain Analysis) 48 3.5 綠色供應鏈管理 55 第四章 個案公司綠色產品品質系統之實施 57 4.1 案例公司簡介 57 4.1.1 A公司品質管理系統現況 57 4.1.2 主要作業流程及污染源介紹 59 4.2 綠色產品品質管理模式之導入 66 4.2.1 導入需求與目標 66 4.2.2 以IDEF0整合品質管理標準 67 4.2.3 正向設計鏈分析(Forward Design Chain Analysis) 74 4.2.4 反向設計鏈分析(Reverse Design Chain Analysis) 81 4.2.5 供應鏈管理執行架構 85 4.3 執行綠色產品管理系統前後之比較與效益 89 第五章 結論與未來研究方向 91 5.1 結論 91 5.2 未來研究方向 92 參考文獻 93 一、中文部份 93 二、英文部份 95

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