研究生: |
魏守勤 Wei, Shou-Chin |
---|---|
論文名稱: |
面內外整合型電子光斑量測系統之建置與驗證 Construction and Verification of an In-Plane/Out-of-Plane Integrated ESPI System |
指導教授: |
江國寧
Chiang, Kuo-Ning |
口試委員: |
蔡宏營
Tsai, Hung-Yin 蔡明義 Tsai, M. Y. 江國寧 Chiang, Kuo-Ning |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2011 |
畢業學年度: | 99 |
語文別: | 中文 |
論文頁數: | 84 |
中文關鍵詞: | 電子光斑 、四點彎折 、相平移法 、相位重建 、光路設計 |
外文關鍵詞: | Electronic Speckle Pattern Interferometry, ESPI, Four-Point Bending, Phase-Shifting, Phase Unwrapping |
相關次數: | 點閱:2 下載:0 |
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近年隨半導體製造技術的精進,不僅晶片本身微縮,機械元件亦達到微米尺度。然而,伴隨而來的是這些元件變形量測及可靠度、壽命預估的問題。因此,本研究提出一改進原始電子光斑(Electronic Speckle Pattern Interferometry)干涉量測之光路設計,將面內、外電子光斑量測之光路結合並導入相平移法(Phase-Shifting)作為條紋相位提取及增進相位分佈(Wrapped Phase)影像品質之工具。而此二維變形量測光路設計僅需透過遮避方式切換面內、面外量測光路,藉此改善本二維變形量測工具之穩定、捷便性。
為了驗證此光路設計之可行、可靠性,本研究透過四點彎折試驗(Four-Point Bending),量測一矽試片在承受純撓矩(Bending Moment)時面內、外變形情況。並將試片之量測結果比對有限元素法軟體ANSYS®之模擬結果,及尤拉-伯努利樑方程式(Euler–Bernoulli Beam Equation)之理論解。
此外,原始相關條紋的影像結果經過相平移法後仍存在許多非連續之斑點,故本研究引入一使用正、餘弦之原始相位影像平滑法,試圖將此噪點去除。最後為了得到連續之位移量分佈,利用影像品質引導相位重建演算法(Quality Guided Phase Unwrapping )將原始相位分佈展開成連續相位分佈。透過位移與相位之線性關係得到全域之面內、外位移量分佈圖。
結果顯示,本研究提出的以遮避式切換二維電子光斑量測光路量測到之變形分佈及位移量對比於模擬、理論結果,誤差皆在5%以下,且此實驗標準差皆在量測精度以下。因此證明本研究提出之電子光斑光路設計具精確與可行性。
As the progress of semiconductor manufacturing technology, even the mechanical components in MEMS (Micro Electro Mechanical System) are fairly small and shrink to micro-scale. Accompanied with the size reduction, how to measure the deformation of a package or a device becomes an issue. Therefore, this study proposes an improvement of the ESPI (Electronic Speckle Pattern Interferometry) light path design that switches between ESPI in-plane/out-of-plane measurement without moving and rotating any optical devices. And phase-shifting is built in the light path as the phase extraction method and phase map quality enhancement.
In order to verify the feasibility and reliability of the novel light path design, four-point bending test with silicon specimens is performed. Numerical results obtained by finite element software (ANSYS®) and the theoretical solution from Euler-Bernoulli beam equation is also brought in for affirmation. By comparing the three results with different methods, the 2D ESPI light path design can be validated.
However, there are still lots of singular points (noise) in the phase map acquired from phase-shifting, so the sine/cosine image smoothing algorithm is introduced in image post-processing. And the quality guided phase unwrapping algorithm is implemented for generating the continuous phase map. Because the linear relationship between continuous phase map and displacement map is established when light path is set, the whole in-plane/out-of-plane displacement map is obtained as the continuous phase map is obtained.
Compare the experiment results with FEM and theoretical results, the errors of all tests are lesser than 5%, and the standard variation is minor . It shows that the light path proposed in this study is feasible and stable.
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