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研究生: 侯明昇
Hou, Ming-Sheng
論文名稱: 運用時變參數PSO法解決半導體快速熱處理製程溫度均勻化問題
Using Time-Varying Parameters Particle Swarm Optimization to Solve the Temperature's Uniformity Problem of the Rapid Thermal Process in Semiconductor Manufacturing
指導教授: 洪一峯
Hung, Yi-Feng
劉淑範
Liu, Shu-Fan
口試委員: 洪一峯
陳飛龍
劉淑範
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 77
中文關鍵詞: 快速熱處理製程虛擬填充粒子尋優法可製造性設計等效吸收率
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  • 製造業的目標一直都在於降低產品的變異,並提高良率來達到產量的上升,半導體產業也不外如是,初期靠著線上檢驗和管制,以及事後的電性參數測試來達到及時改進和下一次調整的目標,然而在進入奈米時代卻需要回溯到電路佈局設計做配合和改變,以防止產品在製造中因敏感性的飄盪而使得良率不齊。快速熱處理製程是電晶體與電容形成的重要步驟之ㄧ,也是摻雜活化的重要媒介,除此之外熱處理技術的優劣更影響到短通道效應以及接面深度,直接牽連良率、效能和可靠度,毫秒高溫退火是目前被業界廣為使用的熱處理方法,然而在極高的溫度和極短的退火時間之下,晶片容易因為圖形效應而產生溫差嚴重不均的現象,造成電性參數的良率降低,因此本研究提出時變參數PSO來達到虛擬填充的最佳化,改變原始佈局設計的等效吸收率,進而達到降低整體佈局溫差的目的。本研究以某知名半導體廠提供的密度及吸收率資料,取出不同設計大小的佈局作為實證研究,由結果顯示本研究方法可以有效改善55%以上的溫度差異,在更大的佈局上進行填充時能有效的達到更穩定的效率以及更快速的運算時間。


    摘要 I ABSTRACT II 致謝詞 III 目錄 IV 圖目錄 VI 表目錄 VIII 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的 3 1.4 研究架構 4 第二章 文獻探討 6 2.1 半導體製程簡介 6 2.1.1 半導體前端製程 9 2.1.2 半導體後端製程 15 2.2可製造性設計 16 2.3 快速熱處理製程(Rapid Thermal Processing, RTP) 19 2.3.1 快速熱處理製程的簡介與發展 19 2.3.2 快速熱處理製程的挑戰與問題 22 2.3.3 表面吸收率與溫度均勻度之關聯模式 24 2.4 粒子尋優法(Particle Swarm Optimization)的運用 26 2.4.1粒子尋優法的種類 27 2.4.2粒子尋優法與基因演算法 31 第三章 半導體熱處理製程熱吸收率均勻化方法 32 3.1 問題定義 32 3.2 研究架構 33 3.3 運算前處理 35 3.3.1 分析可填充區域 35 3.3.2 定義填充物樣式及吸收率 37 3.4 最佳化流程 38 3.4.1 快速熱處理溫度模式與等效吸收率 38 3.4.2 時變參數PSO(Time-Varying Parameters PSO) 42 第四章 快速熱處理製程吸收率均勻化之實證研究 48 4.1 電路佈局資料處理 48 4.2 以時變參數PSO法進行虛擬填充最佳化 52 4.3 結果分析與比較 56 4.3.1 不同熱擴散長度之結果比較 58 4.3.2 不同方法之結果比較 59 第五章 結論與未來展望 63 5.1 結論 63 5.2 未來展望 64 參考文獻 66 摘要 I ABSTRACT II 致謝詞 III 目錄 IV 圖目錄 VI 表目錄 VIII 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的 3 1.4 研究架構 4 第二章 文獻探討 6 2.1 半導體製程簡介 6 2.1.1 半導體前端製程 9 2.1.2 半導體後端製程 15 2.2可製造性設計 16 2.3 快速熱處理製程(Rapid Thermal Processing, RTP) 19 2.3.1 快速熱處理製程的簡介與發展 19 2.3.2 快速熱處理製程的挑戰與問題 22 2.3.3 表面吸收率與溫度均勻度之關聯模式 24 2.4 粒子尋優法(Particle Swarm Optimization)的運用 26 2.4.1粒子尋優法的種類 27 2.4.2粒子尋優法與基因演算法 31 第三章 半導體熱處理製程熱吸收率均勻化方法 32 3.1 問題定義 32 3.2 研究架構 33 3.3 運算前處理 35 3.3.1 分析可填充區域 35 3.3.2 定義填充物樣式及吸收率 37 3.4 最佳化流程 38 3.4.1 快速熱處理溫度模式與等效吸收率 38 3.4.2 時變參數PSO(Time-Varying Parameters PSO) 42 第四章 快速熱處理製程吸收率均勻化之實證研究 48 4.1 電路佈局資料處理 48 4.2 以時變參數PSO法進行虛擬填充最佳化 52 4.3 結果分析與比較 56 4.3.1 不同熱擴散長度之結果比較 58 4.3.2 不同方法之結果比較 59 第五章 結論與未來展望 63 5.1 結論 63 5.2 未來展望 64 參考文獻 66

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