研究生: |
沈昀徽 Shen, Yun-Hui |
---|---|
論文名稱: |
考慮切換損耗之金屬氧化半導體場效電晶體功率模組電熱耦合模擬研究 An Electro-Thermal Coupling Method of MOSFET Power Module Considering Switching Loss |
指導教授: |
陳文華
Chen, Wen-Hwa 鄭仙志 Cheng, Hsien-Chie |
口試委員: |
蔡宏營
Tsai, Hung-Yin 李昌駿 Lee, Chang-Chun |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2019 |
畢業學年度: | 106 |
語文別: | 中文 |
論文頁數: | 71 |
中文關鍵詞: | 功率模組 、寄生參數 、電熱分析 、雙脈衝測試 、切換損耗 |
外文關鍵詞: | Coupled Electric-Thermal Analysis, Foster Networks, Parasitic Parameter Extraction, Conduction Loss, Double-pulse Test |
相關次數: | 點閱:3 下載:0 |
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電動車的電子系統中,馬達變頻驅動器的逆變器係電能轉換動能最重要的馬達控制單元,而其中功率元件/模組係影響電能轉換效率最關鍵的元件。功率元件/模組之發展朝向高功率甚至於高功率密度,其導通及切換損耗所產生的發熱量隨之大幅增加而無可避免易產生高溫,溫度上升又會導致其導通以及切換損耗的增加,又會造成更高溫度之惡性循環,若熱無法有效排除,將造成熱失控或熱之不穩定性。此外,高溫及溫度循環波動,亦將引發功率元件/模組之結構翹曲與高熱應力,進而導致材料或其介面層的疲勞破壞。因此如何準確掌握功率元件/模組之功率損耗,並將其與溫度相依性考慮至整個電熱模型溫度計算之中,甚為重要。
本論文主要的目的即在透過實驗量測與數值模擬,深入分析金屬氧化半導體場效電晶體功率元件/模組的切換損耗。首先透過電性萃取軟體提取單顆功率元件之寄生電感,並探討單顆元件上打線之不同幾何參數與寄生電感的關係,將結果導入電路模擬軟體,分析開關時間與切換損耗,接著將電路與熱傳模型進行電熱耦合分析,同時考慮切換損耗與溫度相依性,計算晶片之最終溫度。電路模擬與熱傳分析皆與實驗比對,以驗證模型之可靠性。
本論文並將此方法應用至車王公司之功率模組之中,此功率模組係作為驅動無刷直流馬達之三相六臂逆變器用,其內含六顆100V金屬氧化半導體場效電晶體功率元件,本論文以電熱耦合分析其在脈衝寬度調變之六步方波下之晶片溫度,並以降低切換損耗為目標,取三相六臂之其中一相作參數化分析,探討其在不同溫度、頻率、寄生電感、閘極電阻及閘極驅動電壓之下的切換損耗。接著,探討在不同頻率、寄生電感、閘極電阻及電阻負載之下的溫度,並模擬利用風扇散熱之效果。
本論文之研究成果除了成功建立一可靠之電熱耦合分析模型之外,並探討在不同打線幾何之下的寄生電感,以及不同的操作條件與寄生電感之下的切換損耗與溫度,可供相關研究人員於功率模組設計上之參考,期能提高產品轉換效率並節省在散熱上所付出的成本。
In the electronic system of an electric vehicle, the inverter of the motor variable frequency drive is the most important motor control unit for power conversion, and the power semiconductor/module is the most critical component that affects the power conversion efficiency. The development of power semiconductor/modules is toward high power density, causing the heat generated by the conduction and switching losses to greatly increase and generate inevitably high temperature. The temperature rise causes the conduction and switching loss to increase, forming a vicious cycle of higher temperature. If heat cannot be effectively eliminated, it will cause thermal runaway or thermal instability. In addition, high temperature and temperature cycling fluctuations will also cause structural warpage and high thermal stress of the power component/module, which may lead to fatigue damage of the material or its interface layer. Therefore, it is very important to accurately grasp the power loss of the power component/module and consider it with temperature dependence in the calculation of the entire electrothermal model temperature.
The main purpose of this thesis is to deeply analyze the switching loss of metal oxide semiconductor field effect transistor power components/modules through experimental measurement and numerical simulation. Firstly, the parasitic inductance of a single power component is extracted by the electrical extraction software, and the relationship between the different geometric parameters of the wire on the single component and the parasitic inductance is discussed. The result is introduced into the circuit simulation software, and the switching time and switching loss are analyzed. Then, the circuit performs electrothermal coupling analysis with thermal networks model, calculating the final temperature of the chips. Both circuit simulation and heat transfer analysis are compared with experiments to verify the reliability of the model.
This paper applies this method to the power module, which is used as the three-phase six-arm inverter for brushless DC motor drive, which contains six 100V MOSFET discrete component. In this thesis, the temperature of the chips under the six-step square wave of pulse width modulation is analyzed by electrothermal coupling, and one of the three phases of six arms is used as parametric analysis, discussing the switching losses under different temperature, frequency, parasitic inductance, gate resistance and gate drive voltage. Also, temperature is analyzed with different parasitic inductance, gate resistance, frequency and resistive load. The effect of heat dissipation using a fan is finally discussed.
In addition to successfully establishing a reliable electro-thermal coupling analysis model, the research results of this thesis discuss the parasitic inductance under different wire geometry, as well as the switching loss and temperature under different operating conditions and parasitic inductance. The reference of the power module design can improve the conversion efficiency of the product and save the cost of heat dissipation.
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