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研究生: 李自展
論文名稱: 基於產品結構變異提升產品開發鏈之整體效率
Enhancement of overall efficiency in product development chain based on product structure variation
指導教授: 瞿志行
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2006
畢業學年度: 94
語文別: 中文
論文頁數: 97
中文關鍵詞: 新產品開發產品結構設計鏈供應鏈綠色設計基因演算法
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  • 由於全球化所導致的經濟高度分工,僅利用供應鏈管理降低生產成本的手段已無法滿足現今企業營運需求,取而代之的是產品價值鏈資源的有效整合,才能因應不斷提高的產品複雜度與日漸縮短的生命週期。而隨著環保意識的抬頭,世界各國開始制定產品的環保限制指令,亦加深了產品開發過程的困難度。對於新產品開發而言,產品結構的優劣至為關鍵,不僅決定了產品功能的品質,亦直接影響設計鏈管理與後端供應鏈之各項決策,此外適當的產品結構亦可快速因應顧客的需求變化,因此以產品結構為考量進行產品價值鏈整體效能的評估便成為企業之首要課題。然而以往關於產品結構分析的文獻中尚未有較為嚴謹的定量分析方法,能夠在滿足設計功能需求的前提下允許產品結構變化,因而忽略了產品結構變異之優劣影響。有鑑於此,本論文將針對產品結構的建立進行嚴謹的探討,嘗試提出一套創新性之定量方法論來評估產品結構設計,進行協同產品開發的最佳化,藉此有效整合設計鏈與供應鏈並達到符合環保需求之設計。本論文主要貢獻為利用產品工程手法搭配CATIA電腦輔助設計軟體之下,考量各別零件組裝特徵限制與零件相容性並計算出可行之產品結構方案,其結果將為滿足市場與設計約束的可行解,同時再以產品開發的效能指標作為目標,利用基因演化計算自動求得對應之最佳產品結構設計。預期將可考量「基於產品品質之設計供應商選擇」、「多廠區協同製造之產能分配」以及「滿足環保法規之綠色產品設計」等三項議題,以定量模式驗證產品結構對於設計鏈管理、供應鏈決策與永續設計的影響。研究結果可作為同時考量產品設計、生產製造及環境衝擊之最佳產品結構的決策依據。


    目錄 摘要 I 目錄 II 圖目錄 IV 表目錄 VI 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 3 第二章 文獻探討 7 2.1 產品結構定義 7 2.2 產品結構優劣影響 11 2.2.1 設計鏈 11 2.2.2 供應鏈 12 2.2.3綠色設計 13 2.3 產品結構建立方式 14 第三章 自動化產品結構變異機制 16 3.1 零件組合變異 17 3.2 組裝順序建立 18 3.3 組裝特徵及介面定義 19 3.4 零件設計變更 24 3.5 CATIA零件相容性判斷 26 第四章 最佳化產品結構演算法 27 4.1 基因演算法架構 27 4.1.1 基本假設與參數設定 29 4.1.2 產品結構基因編碼 30 4.1.3 適應度函數 32 4.1.4 演化過程 34 4.2 產品績效評估 41 4.2.1 設計鏈 41 4.2.2 供應鏈 45 4.2.3 綠色設計 47 第五章 演算法實作範例 52 5.1 演算法實作環境 52 5.2 機器手臂設計範例 52 5.2.1 單一產品結構最佳化規劃 56 5.2.2 多結構變異最佳化規劃 59 5.3 不同考量情況之最佳化規劃 65 5.3.1 單一考量設計鏈 65 5.3.2 製造能力係數變更 68 5.3.3 OEM/ODM模式考量 70 5.3.3 環境衝擊評估 71 5.4小結 72 第六章 方法論延伸應用 73 6.1 協同規格介面制定 73 6.2 顧客需求決策分析 75 6.3 為物流設計(DESIGN FOR LOGISTICS, DFL) 78 6.4 限制與改善 83 第七章 結論與未來研究方向 86 7.1. 結論 86 7.2. 未來研究方向 87 參考文獻 89 附錄一 機械手臂零件資料庫之組裝介面資訊 94

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